产品描述
产品描述
产品描述
-R Series Helical gearbox
Product Features:
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.Perfect oil leakage preventing makes the good sealings and can be used in wide range of industry.
4.This series is special for pug mill.
5.High efficiency and save power.
6.Save cost and low maintenance.
Design Features:
1. Compact structure, modular design
2. Single-stage, two-stage and three-stage sizes
3. Can be combined with other types of gearboxes (Such as R Series, K Series, F Series, S Series, UDL Series)
产品参数
1 Stage
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | 比率 | Max. Torque(Nm) |
| BRX/BRXF38 | 20mm | 16mm | 0.18~1.1 | 1.62~4.43 | 20 |
| BRX/BRXF58 | 20mm | 19mm | 0.18~5.5 | 1.3~5.5 | 70 |
| BRX/BRXF68 | 25毫米 | 19mm | 0.18~7.5 | 1.4~6.07 | 135 |
| BRX/BRXF78 | 30毫米 | 24mm | 1.1~11 | 1.42~8.00 | 215 |
| BRX/BRXF88 | 40毫米 | 28mm | 3~22 | 1.39~8.65 | 400 |
| BRX/BRXF98 | 50毫米 | 38mm | 5.5~30 | 1.42~8.23 | 600 |
| BRX/BRXF108 | 60mm | 42mm | 7.5~45 | 1.44~6.63 | 830 |
| BRX/BRXF128 | 75毫米 | 55mm | 7.5~90 | 1.51~6.2 | 1110 |
| BRX/BRXF158 | 90毫米 | 70mm | 11~132 | 1.57~6.2 | 1680 |
2-3Stage
| Models | Output Shaft Dia. | Input Shaft Dia. | Power(kW) | 比率 | Max. Torque(Nm) |
| BR/BRF18 | 20mm | – | 0.18~0.75 | 3.83~74.84 | 85 |
| BR/BRF28 | 25毫米 | 16mm | 0.18~3 | 3.37~135.09 | 130 |
| BR/BRF38 | 25毫米 | 16mm | 0.18~3 | 3.41~134.82 | 200 |
| BR/BRF48 | 30毫米 | 19mm | 0.18~5.5 | 3.83~176.88 | 300 |
| BR/BRF58 | 35mm | 19mm | 0.18~7.5 | 4.39~186.89 | 450 |
| BR/BRF68 | 35mm | 19mm | 0.18~7.5 | 4.29~199.81 | 600 |
| BR/BRF78 | 40毫米 | 24mm | 0.18~11 | 5.21~195.24 | 820 |
| BR/BRF88 | 50毫米 | 28mm | 0.55~18.5 | 5.36~246.54 | 1550 |
| BR/BRF98 | 60mm | 38mm | 0.55~30 | 4.49~289.6 | 3000 |
| BR/BRF108 | 70mm | 42mm | 2.2~45 | 5.06~249.16 | 4300 |
| BR/BRF138 | 90毫米 | 55mm | 5.5~55 | 5.51~222.6 | 8000 |
| BR/BRF148 | 110毫米 | 55mm | 11~90 | 5.00~163.31 | 13000 |
| BR/BRF168 | 120mm | 70mm | 11~160 | 8.77~229.71 | 18000 |
材料数据表
| 房屋材料 | 灰铸铁 |
| 房屋硬度 | HBS163~255 |
| 齿轮材料 | 20CrMnTi合金钢 |
| 齿轮表面硬度 | HRC58°~62° |
| 齿轮芯硬度 | HRC33~48 |
| 输入/输出轴材料 | 40Cr合金钢 |
| 输入/输出轴硬度 | HRC32~36 |
| 齿轮加工精度 | 精确研磨，6~5级 |
| 润滑油 | GB L-CKC220-460，壳牌 Omala220-460 |
| 热处理 | 回火、渗碳、淬火、正火等。 |
| 效率 | 94%~96%（取决于传动级） |
| 噪声（最大值） | 60~68dB |
| 温度升高（最大值） | 40°C |
| 油温升高（最大值） | 50°C |
| 振动 | ≤20µm |
| 反弹 | ≤20弧分 |
| 轴承品牌 | 中国顶级轴承品牌，HRB/LYC/ZWZ/C&U。或其他客户要求的品牌，例如SKF、FAG、INA、NSK。 |
| 油封品牌 | NAK — ZheJiang or other brands requested |
详细照片
我们的生产流程
我们的产品线
公司简介
公司简介
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
常问问题
Q1：您是贸易公司还是制造商？
A：我们是工厂。
Q2：你们能为我们生产哪些类型的变速箱？
答：我公司主要产品：R、S、K、F系列斜齿轮减速机，RV系列蜗轮减速机，H系列平行轴斜齿轮减速箱
Q3：你们可以根据客户图纸定制吗？
A：是的，我们为客户提供定制服务。
Q4：我们可以购买每种产品各一件进行质量测试吗？
A：是的，我们很乐意接受试订单进行质量测试。
Q5：下采购订单前我们需要提供哪些信息？
A：a) 变速箱类型、传动比、输入输出类型、输入法兰、安装位置、电机信息等。
b) 外壳颜色。
c) 购买数量。
d) 其他特殊要求。
Q6：你们的交货时间是多久？
答：如果货物有库存，一般需要5-10天；如果货物没有库存，则需要15-20天。
Q7：你们的付款条件是什么？
A：30% 合同签订后以电汇方式预付货款。70% 交货前支付货款。
如果您对我们的产品感兴趣，欢迎与我们联系。
我们的团队会尽力满足您的需求🙂
| 应用： | Machinery, Marine, Agricultural Machinery |
|---|---|
| 功能： | 分配功率、改变驱动扭矩、改变转速、降低转速 |
| 布局： | 同轴 |
| 硬度： | 硬化的牙面 |
| 安装： | 竖式 |
| 步： | 单步 |
| 示例： | US$ 50/件 1 件（最低订购量） | |
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| 定制化： | 可用的 |
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Worm reducer gearbox – What You Need to Know
选购蜗轮减速机时，务必考虑其功能和特性，价格也是需要考虑的重要因素。我们将介绍不同类型的蜗轮减速机及其应用领域，帮助您选择适合自身需求的减速机。
特征
蜗轮蜗杆减速器广泛应用于需要快速停止的设备，例如电梯和升降机。其柔软的材料使其能够吸收冲击，从而降低故障的可能性。它们也适用于重型机械，例如碎石机。一些制造商提供具有零齿隙和高精度减速的特殊蜗杆。蜗轮蜗杆减速器具有多种特性，包括轴向节距和圆周节距。蜗杆的轴向节距必须与较大齿轮的圆周节距相匹配。其螺纹分为左旋和右旋，导程角是指蜗杆旋转一周时螺纹上某一点移动的距离。蜗轮蜗杆减速器应用广泛，齿轮制造商通常备有大量库存。由于蜗轮蜗杆是标准化的，因此不同制造商的安装尺寸通常相同。这意味着选择合适的蜗轮蜗杆减速器无需更改输出轴的高度、长度或直径。蜗轮蜗杆减速器还具有尺寸一致性。蜗轮蜗杆效率很高，具有高负载能力和低摩擦系数。蜗轮蜗杆还具有精确的齿形，可减少速度波动，实现安静运行。
函数
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
应用程序
本市场报告从全球视角分析了蜗轮减速机市场。报告全面分析了当前市场趋势和未来增长前景，并提供了有关竞争格局和主要行业参与者的信息。此外，报告还重点介绍了影响蜗轮减速机市场增长的关键因素。
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
成本
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
方面
蜗轮减速器尺寸各异，有单螺纹、双螺纹或多螺纹，每个螺纹都有一个导程角。高传动比的齿轮齿数多于低传动比的齿轮，而低传动比的齿轮齿数较少。这些差异是齿轮传动的结果。蜗轮减速器的尺寸应根据具体应用选择。蜗轮减速器节省空间并提供更大的扭矩。Agknx Gearbox 开发了多种型号，以应对从标准到卫生级市场常见的减速挑战。Agknx 系列卓越的传动装置旨在解决常见的减速难题，并不断扩展以满足卫生行业的需求。蜗轮减速器的直径是一个重要的考虑因素。其直径应等于或略大于砂轮或工具的直径。这将影响压力角。蜗轮减速器的压力角取决于多种因素，包括其直径和导程角。砂轮或工具的直径也会影响蜗杆的轮廓。蜗轮减速器应用广泛。许多齿轮制造商都备有大量的蜗轮减速机库存。由于齿轮是标准化的，蜗轮蜗杆的安装尺寸在各制造商之间也基本相同。这使得您可以轻松选择适合您应用的蜗轮减速机。此外，蜗轮减速机易于安装和维护。
蜗轮减速器齿轮箱油
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by CX 2023-06-13