产品描述
CHINAMFG Drive SC9 slewing drive gear motor worm gear for 18-32 square meter solar tracker system.
Slewing drive motor for single and dual axis solar plant,PV and CSP system.
Slewing drive gear motor is a perfect motion control product for the application which requires rotational torque strength. Slew Drive For Solar: it is designed in solar photovoltaic panel rotation and improves power generation efficiency. Single axis & dual axis solar tracking solutions are available.
| 模型 | SC9 | IP | IP65 |
| Brand | Coresun Drive | Available Load Weight | 500-800kg |
| IP Class | IP65 | 输出扭矩 | 854N.m |
| Tilting Moment Torque | 33.9KN.m | Holding Torque | 38.7KN.m |
| Mounting Bolts | M16 | Electrial Motor | 24VDC |
| Gear Ratio | 61:1 | 效率 | 40% |
Coresun Drive Equipment HangZhou Co., Ltd. Slewing drives function with standard worm technology, in which the worm on the horizontal shaft acts as the driver for the gear. The rotation of the horizontal screw turns a gear about an axis perpendicular to the screw axis. This combination reduces the speed of the driven member and also multiplies its torque; increasing it proportionally as the speed decreases. The speed ratio of shafts depends CHINAMFG the relation of the number of threads on the worm to the number of teeth in the worm wheel or gear.
Coresun Slewing Drive movement can reduce power consumption, since the security role. In addition to the field of use in the daily solar power systems are usually used for Special vehicle, heavy-duty flat-panel truck, container cranes, truck mounted crane, automobile crane and aerial vehicles, cranes, gantry cranes, small wind power stations, space communications, satellite receiver, etc…The Slewing Drive in the solar photovoltaic industry, the general configuration DC planetary reduction motor or AC geared motors; Main configuration of the hydraulic motor as a power-driven construction machinery
Coresun Slewing Drive principle of the large transmission ratio of the deceleration device to transmit motion and power between the 2 axes staggered in space. The Slewing Drive transmission is usually the case of the main components of the worm and wheel bearings, shell, and the power source
Slewing drive is a special bearing. And a slewing drive usually consist of slewing bearing, worm shaft, housing, bearing, motor and so on. Motor drive the worm shaft, the outer ring of slewing bearing will rotate, the outer ring output the torque through flange while the inner ring of slewing bearing is fixed in housing.Coresun Slewing Drive and rotary products, compared with the ease of installation, ease of maintenance, Installation space savings advantages to a greater extent.
Slewing drives are widely used in aerospace area, solar power systems, wind turbines, satellite broadcasting system, and engineering machinery like truck cranes, and man lifts, etc. Recently years, it has been prosperously used in photovoltaic power generation systems, special vehicle, heavy-duty flat-panel truck, container cranes, truck mounted crane, automobile crane and aerial vehicles, cranes, gantry cranes, small wind power stations, space communications, satellite receiver, etc.
Under the background of the global fixed purchase price of photovoltaic power generation, photovoltaic technology developers, investors and operators find that the increasing pressure requires them to find an economic model to maximize the return on investment in photovoltaic projects.
The solar tracking system product of CHINAMFG Drive is a high return solution, which can make the photovoltaic power generation project obtain higher profits under the cost pressure. The full-automatic double backup horizontal single axis tracking system of CHINAMFG is particularly attractive in terms of economy and reliability. The horizontal single axis tracking system is most suitable for relatively low latitude. The horizontal and oblique uniaxial systems with dip angles are usually used for higher latitudes. If the project requires as much power as possible, a dual axis solar tracking system is a good choice. It can keep the solar module in the top position all the time.
Mechanism Characteristics:
1. SC series slewing drive, we use framework oil sealing so it has the higher performance of waterproof and dustproof than traditional oil seal.
2.SC has the performance of self eccentric function and higher tracking precision. So, the backlash between the worm and gear can be adjust.
3. SC series,on the basis of original design,we have improved the performance of worm shaft and end cap for ensuing the full strength on axis load for worm shaft side.
4.The key point of slewing drive is holding torque and tilting moment for solar tracker system.
5.On the basis of original design,we have improved the performance of worm shaft and end cap for ensuing the full strength on axis load for worm shaft side,especially for strong wind force.So, it’s much strong than the original model(the original design is 4 bolts,the new strong type is 8 bolts)
Coresun Drive Slewing Drive Motor Production Photo and Application
Coresun Drive processes the metallography detection to check the material and organization structure of worm shaft,slewing gear and casting housing.
Coresun Drive testing reports for slewing bearing,worm shaft and finished slewing drive
CONTACT US
It is sincerely looking CHINAMFG to cooperating with you for and providing you the best quality product & service with all of our heart!
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| 健康)状况: | 新的 |
|---|---|
| 认证: | ISO, CE |
| 应用: | 工业的 |
| Specification: | Normal, SC9-61-RC-24H15300-RV. A |
| Holding Torque: | 38.7kn.M |
| Tilting Moment Torque: | 33.9kn.M |
| 定制化: | 可用的 |
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在齿轮传动系统中,使用蜗轮蜗杆有哪些优势?
Using a worm wheel in gearing systems offers several advantages, making it a popular choice for various applications. Here’s a detailed explanation of the advantages of using a worm wheel:
- 高速齿轮减速: 蜗轮蜗杆可提供显著的减速比,从而实现大幅度减速和高扭矩输出。蜗杆齿的螺旋形状及其与蜗杆的相互作用,使得传动比可从 5:1 到 100:1 甚至更高。这使得蜗轮蜗杆适用于需要高扭矩和低速运行的应用。
- 紧凑型设计: 蜗轮和蜗杆的垂直布置使得结构紧凑,有效利用了空间。这对于空间有限或需要紧凑轻便设计的应用尤为有利。
- 自锁式: 蜗轮蜗杆传动系统的一个独特之处在于其固有的自锁能力。由于滑动作用和螺旋齿的角度,蜗轮能够保持其位置并防止反转。这意味着即使驱动力消失,蜗轮仍能保持锁定状态,从而在对位置保持要求极高的应用中提高安全性和稳定性。
- 高扭矩能力: 蜗轮蜗杆的滑动作用和更大的齿啮合面积使得蜗杆与蜗轮之间具有更大的接触面积。与其他齿轮类型相比,这使得蜗轮蜗杆具有更高的扭矩传递能力,因此适用于需要高扭矩输出的应用。
- 静音运行: 蜗轮蜗杆之间的滑动作用使其运行比其他齿轮类型更平稳、更安静。蜗轮的螺旋齿有助于将负载分散到多个齿上,从而降低噪音和振动,并实现更平稳的动力传输。
- 方向控制: 蜗轮蜗杆具有优异的方向控制性能,仅允许动力沿单一方向传输。蜗轮蜗杆的自锁特性可防止动力从输出端反向运动到输入端。这一特性在需要精确运动控制和防止反向运动的应用中尤为有利。
- 高效电力传输: 蜗轮蜗杆的滑动特性、更大的接触面积和自锁功能有助于高效动力传输。摩擦和磨损的减少,以及优化的齿轮啮合,有助于最大限度地减少能量损失,提高系统整体效率,并减少维护频率。
- 多功能性: 蜗轮蜗杆可根据不同的应用需求,采用各种尺寸、材料和结构制造。它们可以根据特定的扭矩、速度和空间限制进行定制,使其用途广泛,适用于各行各业的各种应用。
These advantages make worm wheels suitable for a variety of applications, including automotive, industrial machinery, elevators, robotics, and more. However, it’s important to consider factors such as lubrication, proper gear meshing, and maintenance to ensure the reliable and efficient operation of worm wheel systems.
你能介绍一下目前市面上各种类型和结构的蜗轮蜗杆吗?
There are several types and configurations of worm wheels available to suit different applications and requirements. Here’s a description of the various types and configurations:
- 单螺纹蜗轮: 这是最常见的蜗轮蜗杆结构类型。它的圆周上有一条螺纹,与蜗杆啮合。单螺纹蜗轮蜗杆可提供较高的减速比,适用于需要高扭矩和低速运转的应用场合。
- 双螺纹蜗轮: 双螺纹蜗轮在其圆周上有两条螺纹,从而增大了接触面积并改善了载荷分布。这种结构能够实现更高的扭矩传递能力和更平稳的运行。双螺纹蜗轮适用于需要更高扭矩输出和更高效率的应用。
- 非圆柱形蜗轮: 在某些情况下,蜗轮可能并非圆柱形。例如,它可以是凹形或凸形。非圆柱形蜗轮用于特定应用,其形状设计旨在满足特殊需求,例如增大接触面积、改善载荷分布或实现特殊的运动控制。
- 包络蜗轮: 包络式蜗轮具有特殊的齿形,可增大接触面积并提高承载能力。蜗轮的齿环绕蜗杆的螺旋螺纹,从而增强啮合效果和载荷分布。包络式蜗轮通常用于需要卓越扭矩传递和耐久性的高负载应用。
- 斜齿轮蜗轮: 准双曲面蜗轮蜗杆采用准双曲面偏置设计,即蜗杆的中心线与蜗轮的中心线存在偏移。这种结构能够实现更顺畅的啮合和更大的接触面积,从而改善载荷分布并减少磨损。准双曲面蜗轮蜗杆常用于需要高扭矩、结构紧凑和运行平稳的应用场合。
- 材料: 根据应用需求,蜗轮可采用多种材料制成。常用材料包括钢、青铜、黄铜和特种合金。钢制蜗轮强度高、耐久性好,而青铜和黄铜蜗轮则具有优异的耐磨性和自润滑性能。材料的选择取决于负载能力、运行条件和成本等因素。
These are some of the types and configurations of worm wheels available. The selection of a particular type depends on the specific application requirements, including torque, speed, load capacity, space constraints, and desired efficiency. It’s important to consider factors such as tooth profile, material selection, and manufacturing precision to ensure the reliable and efficient operation of the worm wheel in a given application.
你能举例说明一下哪些产品或机械在其系统中使用了蜗轮蜗杆吗?
是的,许多产品和机械都使用蜗轮作为其系统中的组成部分。以下是一些示例:
- 电梯: 蜗轮蜗杆常用于电梯系统中,控制电梯轿厢的垂直运动。蜗轮蜗杆的高减速比可实现电梯的精确控制升降。蜗轮蜗杆的自锁特性确保电梯在每一层都能保持静止,从而提高安全性和稳定性。
- 传送带: 输送机,例如皮带输送机或螺旋输送机,通常采用蜗轮蜗杆来驱动输送带或螺旋的运动。蜗轮蜗杆提供的减速作用使得在制造业、采矿业和物流业等行业中能够实现可控且同步的物料输送。
- 汽车应用: 蜗轮蜗杆广泛应用于各种汽车设备中。例如,动力转向系统利用蜗轮蜗杆将方向盘的旋转运动转换为车辆转向所需的直线运动。此外,一些汽车座椅调节机构和敞篷车顶系统也使用蜗轮蜗杆进行精确定位和控制。
- 机床: 蜗轮蜗杆广泛应用于铣床、车床和磨床等机床中。它们通常用于进给机构,以高精度控制工件或刀具的运动。蜗轮蜗杆的高减速比能够实现进给速度的精细调节,从而确保加工过程的稳定可控。
- 机器人技术: 蜗轮蜗杆广泛应用于各种机器人系统中,用于实现精确的运动控制。它们常见于机械臂、机械爪和关节等部件中,能够实现精确的定位和运动。蜗轮蜗杆的自锁特性确保机器人在非主动驱动状态下保持其位置,从而为机器人应用提供稳定性和安全性。
- 定位系统: 精密定位系统,例如直线平台或旋转平台,利用蜗轮蜗杆实现精确且可重复的运动。这些系统广泛应用于半导体制造、光学、显微镜以及其他对定位精度要求极高的行业。蜗轮蜗杆能够提供精密定位应用所需的减速比和精确控制。
- 门卫: 蜗轮蜗杆被广泛应用于门禁系统中,用于控制大门的开启和关闭,例如住宅或商业场所的自动化门禁系统。蜗轮蜗杆提供的减速作用能够实现大门的平稳可控运行,从而确保安全性和便利性。
- 工业搅拌机: 蜗轮蜗杆用于工业搅拌机和搅拌器中,以控制搅拌叶片的转速和扭矩。蜗轮蜗杆的减速比能够精确控制搅拌过程,确保在化工和食品生产等行业中高效、均匀地混合各种物质。
这些例子说明了蜗轮蜗杆在实现精确运动控制、扭矩管理和可靠性能方面的广泛应用。其多功能性以及对速度、扭矩和方向的控制能力,使其成为各种产品和机械中不可或缺的部件。
editor by CX 2024-03-25