China Standard 76zyt 220V 300W DC Worm Motor with Gearbox Reducer with Free Design Custom

商品描述

76ZYT 220V大电压直流蜗轮蜗杆电机带齿轮箱减速器  （76ZYT-WOG）

1.解决方案描述

1.尺寸：直径76毫米 
二、使用寿命：5000 小时 
3.材质：铜或塑料

76mm直径大尺寸高品质12V直流蜗轮蜗杆设备电机

应用：

焊接设备、电气房屋、CZPT机械、办公智能工具、酒店休闲、自动化设备等等。

电机电压：直流12V、24V、42V、48V、90V、110V、300V

电机额定功率：15W、25W、30W、45W、65W、95W、120W、50W、180W

电机空载转速：15RPM、30RPM、60RPM、80RPM、120RPM、150RPM、180RPM、200RPM、220RPM。

2.创作流通

三、公司信息

 在近十多年里，CZPT一直致力于电机产品的制造，其主要产品可分为以下几类：直流电机、直流齿轮电机、交流电机、交流齿轮电机、步进电机、步进齿轮电机、伺服电机和直线执行器序列。 

我们的电机产品广泛应用于航空航天、汽车、金融设备、家用电器、工业自动化和机器人、医疗保健工具、办公设备、包装设备和传动等领域，为客户提供可靠的定制化驾驶和管理解决方案。

4.我们的解决方案

一）一般服务：

 

2）定制服务：

Motor specification(no-load velocity , voltage, torque , diameter, sounds, lifestyle, tests) and shaft length can be tailor-manufactured according to customer’s requirements.

5.包装与运输

 
 

如何为您的项目选择合适的蜗杆和齿轮

You will discover about axial pitch PX and tooth parameters for a Worm Shaft 20 and Equipment 22. Comprehensive details on these two components will support you decide on a appropriate Worm Shaft. Go through on to find out much more….and get your arms on the most innovative gearbox ever developed! Right here are some ideas for selecting a Worm Shaft and Equipment for your project!…and a few items to keep in mind.

设备 22

The tooth profile of Equipment 22 on Worm Shaft 20 differs from that of a traditional equipment. This is because the tooth of Gear 22 are concave, allowing for greater conversation with the threads of the worm shaft twenty. The worm’s guide angle brings about the worm to self-lock, avoiding reverse motion. Nonetheless, this self-locking system is not fully dependable. Worm gears are used in many industrial programs, from elevators to fishing reels and automotive energy steering.
新齿轮安装在由油封固定的轴上。要安装新齿轮，首先需要拆下旧齿轮。接下来，拧下将齿轮固定在轴上的两个螺栓。然后，从输出轴上拆下轴承座。拆下蜗轮蜗杆后，拧下挡圈。之后，安装轴承锥体和轴垫片。确保轴已正确拧紧，但不要过度拧紧螺塞。
为防止过早失效，应根据蜗轮蜗杆设备的种类选择合适的润滑剂。高粘度润滑油对于蜗轮蜗杆的滑动至关重要。在三分之二的案例中，润滑剂不足。如果蜗轮蜗杆负载较轻，则低粘度润滑油可能就足够了。但在其他情况下，则需要使用高粘度润滑油来确保蜗轮蜗杆处于良好的工作状态。
Yet another choice is to differ the variety of enamel about the gear 22 to lessen the output shaft’s pace. This can be accomplished by environment a certain ratio (for illustration, 5 or 10 occasions the motor’s pace) and modifying the worm’s dedendum accordingly. This procedure will reduce the output shaft’s speed to the desired degree. The worm’s dedendum should be tailored to the sought after axial pitch.

蜗杆轴 20

选择蜗轮蜗杆时，请考虑以下因素。蜗轮蜗杆具有高性能、低噪音等优点，经久耐用，耐高温，使用寿命长。蜗轮蜗杆广泛应用于众多行业，并具有诸多优势。以下仅列举部分优点，更多信息请继续阅读。蜗轮蜗杆的维护可能较为复杂，但只要维护得当，就能非常可靠。
蜗杆轴配置为由框架 24 支撑。框架 24 的尺寸由蜗杆轴 20 和输出轴 16 之间的中心距离决定。如果配置不当，蜗杆轴和齿轮 22 可能会相互接触或干涉。因此，正确的装配至关重要。然而，如果蜗杆轴 20 未正确安装，则该装置将无法工作。
另一个需要考虑的重要因素是蜗杆的材质。有些蜗轮蜗杆采用黄铜轮，这可能会导致蜗杆腐蚀。此外，含硫磷的极压机械油会在黄铜轮上发生反应。这些因素都会导致接触面积显著减小。为了避免这些问题，蜗轮蜗杆应使用优质润滑剂进行润滑。同时，还应选择粘度高、摩擦系数低的润滑剂。
减速器可采用多种不同的蜗杆，每种减速器所需的减速比也各不相同。在这种情况下，减速器制造商可以提供具有不同螺纹设计的蜗杆。不同的螺纹设计对应不同的传动比。无论传动比如何，每根蜗杆都是用带有所需螺纹的毛坯加工而成。因此，找到符合您需求的蜗杆并不难。

Gear 22’s axial pitch PX

蜗轮蜗杆传动装置的轴向螺距是根据标称心距和齿顶高计算得出的，两者具有一致性。心距是指齿轮中心到蜗轮的距离。蜗轮螺距也称为蜗杆螺距。计算装置 22 的轴向螺距 PX 时，需要考虑尺寸和节圆直径。
The axial pitch, or lead angle, of a worm equipment establishes how successful it is. The increased the guide angle, the significantly less successful the gear. Guide angles are immediately associated to the worm gear’s load capacity. In specific, the angle of the lead is proportional to the duration of the stress spot on the worm wheel tooth. A worm gear’s load capability is directly proportional to the amount of root bending anxiety launched by cantilever motion. A worm with a guide angle of g is virtually identical to a helical equipment with a helix angle of ninety deg.
本发明描述了一种改进的蜗杆轴制造方法。该方法包括针对每个减速比和机架尺寸确定所需的轴向螺距 PX。轴向螺距的确定是通过制造螺纹与所需齿轮比相对应的蜗杆轴来实现的。该设备是由搪瓷和蜗杆组成的旋转组件。
In addition to the axial pitch, a worm gear’s shaft can also be manufactured from diverse supplies. The content used for the gear’s worms is an critical consideration in its variety. Worm gears are normally created of steel, which is more powerful and corrosion-resistant than other supplies. They also require lubrication and might have floor enamel to lessen friction. In addition, worm gears are typically quieter than other gears.

Gear 22’s tooth parameters

A examine of Gear 22’s tooth parameters exposed that the worm shaft’s deflection depends on different factors. The parameters of the worm gear were different to account for the worm gear size, stress angle, and dimensions factor. In addition, the amount of worm threads was changed. These parameters are varied dependent on the ISO/TS 14521 reference equipment. This review validates the designed numerical calculation product making use of experimental final results from Lutz and FEM calculations of worm gear shafts.
利用 Lutz 检验的结果，我们可以根据 ISO/TS 14521 和 DIN 3996 的计算方法计算蜗杆轴的挠度。根据 AGMA 6022 和 DIN 3996 中提供的公式计算蜗杆轴的弯曲直径，与检验结果具有良好的相关性。然而，使用蜗杆根部直径计算蜗杆轴时，需要使用不同的参数来估算相同的弯曲直径。
蜗杆轴的弯曲刚度通过有限元分析（FEM）计算。利用FEM仿真，可以根据蜗杆轴的齿轮参数计算其挠度。由于蜗杆齿轮的刚度已确定，因此该挠度可用于完整的齿轮箱设计。最后，基于此分析，得出修正系数。
For an excellent worm gear, the variety of thread starts off is proportional to the dimensions of the worm. The worm’s diameter and toothing issue are calculated from Equation 9, which is a method for the worm gear’s root inertia. The distance between the main axes and the worm shaft is determined by Equation fourteen.

Gear 22’s deflection

为了研究齿轮参数对蜗杆轴挠度的影响，我们采用了有限因子法。考虑的参数包括齿高、力角、尺寸问题和蜗杆螺纹数。每个参数对蜗杆轴弯曲的影响各不相同。表1展示了参考齿轮（齿轮22）和不同齿轮设计的参数变化。蜗杆的尺寸和螺纹数决定了蜗杆轴的挠度。
ISO/TS 14521 的计算方法基于 Lutz 检验装置的边界条件。该方法采用有限元方法计算蜗杆轴的挠度。将实验测量的轴与仿真结果进行比较。通过比较检验结果和修正问题，验证计算挠度与实验测量挠度是否一致。
The FEM examination suggests the impact of tooth parameters on worm shaft bending. Equipment 22’s deflection on Worm Shaft can be explained by the ratio of tooth pressure to mass. The ratio of worm tooth pressure to mass decides the torque. The ratio among the two parameters is the rotational speed. The ratio of worm equipment tooth forces to worm shaft mass establishes the deflection of worm gears. The deflection of a worm gear has an impact on worm shaft bending ability, efficiency, and NVH. The continuous advancement of power density has been attained via breakthroughs in bronze supplies, lubricants, and producing good quality.
惯性矩主轴用字母 AN 表示。7 螺纹蜗杆和单螺纹蜗杆的三维图相同。图中还展示了每台设备的轴向轮廓。此外，惯性矩主轴用白色十字表示。