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China SGS&ISO Certified RV Worm Gear Box with All Sizes brushless dc motor worm gearbox

产品描述

 

解决方案描述

主要特征:
one) Produced of high quality aluminum alloy, light-weight bodyweight and non-rusting
two) Huge output torque and substantial radiating performance
three) Smooth working and low sounds, can function prolonged time in dreadful condition
4) Great-looking look, sturdy support lifestyle and modest quantity
five) Suitable for omnibearing set up
Major Supplies:
one)housing:aluminium alloy ADC12(measurement 571-090) die solid iron HT200(size a hundred and ten-150)
two)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment method make gear surface hardness up to fifty six-62 HRC Following precision grinding, carburization layer’s thickness in between .3-.5mm.
三)蜗轮:耐磨锡合金 CuSn10-1
混合选择:
Enter:with enter shaft, With sq. flange,With IEC standard input flange
输出方式:带扭矩臂、输出法兰、单输出轴、双输出轴、塑料盖
Worm reducers are obtainable with diffferent combos: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS

清晰的图像

商品参数

老款    新型号 比率 中心距 活力 输入 Dia。 输出直径。 输出扭矩 Fat
RV571 7.5~100 25毫米 0.06千瓦~0.12千瓦 Φ9 Φ11 21牛·米 0.7公斤
RV030 RW030 7.5~100 30毫米 0.06千瓦~0.25千瓦 Φ9(Φ11) Φ14 45牛·米 1.2公斤
RV040 RW040 七点五到一百 40毫米 0.09千瓦~0.55千瓦 Φ9(Φ11,Φ14) Φ18(Φ19) 84牛·米 2.3公斤
RV050 RW050 7.5~100 50毫米 0.12千瓦~1.5千瓦 Φ11(Φ14,Φ19) Φ25(Φ24) 160牛·米 3.5公斤
RV063 RW063 7.5~100 63毫米 0.18千瓦~2.2千瓦 Φ14(Φ19,Φ24) Φ25(Φ28) 230牛·米 6.2公斤
RV075 RW075 七点五到一百 75毫米 0.25千瓦~4.0千瓦 Φ14(Φ19,Φ24,Φ28) Φ28(Φ35) 410牛·米 九.0公斤
RV090 RW090 七点五到一百 90毫米 0.37千瓦~4.0千瓦 Φ19(Φ24,Φ28) Φ35(Φ38) 725牛·米 13.0公斤
RV110 RW110 7.5~100 110毫米 0.55千瓦~7.5千瓦 Φ19(Φ24,Φ28,Φ38) Φ42 1050牛米 35.0公斤
RV130 RW130 7.5~100 130毫米 0.75千瓦~7.5千瓦 Φ24(Φ28,Φ38) Φ45 1550牛米 48.0公斤
RV150 RW150 七点五到一百 150毫米   2.2千瓦~15千瓦 Φ28(Φ38,Φ42) Φ50 84.0公斤

爆炸图:

GMRV 定义尺寸:

GMRV 一个 B C C1 D(H8) E(h8) F G G1 H H1 M N P S T BL β b t V
030 80 九十七 54 44 14 五十五 32 56 六十三 六十五 29 五十五 40 五十七 30 75 四十四 6.5 21 5.5 M6*ten(n=4) 5 16.3 27
040 100 121.5 70 六十 十八(19) 六十 四十三 七十一 七十八 七十五 36.5 70 五十 seventy one.five 四十 87 55 6.5 26 六.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 一百二十 一百四十四 八十 70 25(24) 70 49 85 九十二 八十五 43.five 八十 六十 84 50 一百 六十四 8.5 三十 7 M8*12(n=4) 45° 28.3(27.3) 四十
063 一百四十四 174 一百 八十五 二十五(28) 八十 67 103 112 95 53 95 七十二 102 63 一百一十 八十 8.5 36 M8*十二(n=8) 45° 28.3(31.3) 五十
075 172 205 一百二十 90 28(35) 95 七十二 112 一百二十 一百一十五 五十七 112.5 86 119 七十五 一百四十 九十三 11 40 M8*十四(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 一百一十 七十四 130 140 130 67 129.5 103 一百三十五 90 160 102 13 45 十一 M10*16(n=8) 45° 38.3(41.3) 70
一百一十 255 295 一百七十 115 四十二 一百三十 一百四十四 155 165 七十四 160 127.5 167.5 一百一十 二百 125 十四 50 14 M10*十八(n=8) 45° 12 四十五.3 85
一百三十 293 335 200 120 45 一百八十 155 170 215 81 179 146.5 187.5 130 250 140 十六 六十 十五 M12*二十(n=8) 45° 14 forty eight.8 一百
一百五十 340 400 240 一百四十五 50 180 185 二百 215 96 210 一百七十 230 一百五十 250 180 十八 72.5 18 M12*22(n=8) 45° 14 fifty three.eight 120

组织简介

关于 CZPT 输电:
我们是位于浙江省杭州市的专业减速器生产商。
Our major products is  full assortment of RV571-one hundred fifty worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop units, UDL Variators and AC Motors, G3 helical gear motor.
Items are broadly utilised for purposes such as: foodstuffs, ceramics, packing, substances, pharmacy, plastics, paper-producing, development machinery, metallurgic mine, environmental protection engineering, and all kinds of automated lines, and assembly strains.
With fast shipping, outstanding soon after-revenue service, superior producing facility, our merchandise offer well  both at residence and overseas. We have exported our reducers to Southeast Asia, Eastern Europe and the Center East and so on.Our goal is to create and innovate on the foundation of high good quality, and create a good status for reducers.
车间:

展览:
We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Win Eurasia

Packaging & Transport

  Packing details:Plastic Baggage+Cartons+Picket Situations , or on ask for

Set up Directions

To install the reducer, it is needed to notice the subsequent concerns:
one)Verify the appropriate rotation direction of output shaft prior to fitting reducer to equipment.
2)Before mounting, pls check shaft diameter, bore diameter, crucial and keyway, to be certain their dimension are not deviation In order to maintain great overall performance, also pls avoid assembling also limited or too free. 
three)Reducer have to be mounted to equipment stably to steer clear of vibration.
four)Anytime possible,protect the reducer towards solar radiation and bad temperature.
5)In the scenario of notably prolonged interval of storage(4-6 months), if the oil seal is not immersed in lubricant inside the device, it is suggested to modify it because the rubber could stick to the shaft or could even have misplaced the elasticity.
6)Painting must undoubtedly not go above rubber parts and the holes on breather plug if any.
7)When link with hollow or CZPT shaft, pls grease the joint to keep away from lock or oxidation.
8)Check out the proper lubricant stage by way of indicator if there is one.
nine)Starting must just take place progressively, with no immediately making use of the maximum load.
ten)When utilizing numerous of motors to match reducer directly, supporting unit is essential if motor is as well heavy.
11)Make certain very good heat dissipation by keeping very good ventilation in close proximity to the motor supporter.
twelve)In the circumstance of ambient temperature40ºC, pls phone the technical division.

After Sales Services

1.服务时间和保修:Within 1 calendar year after acquiring merchandise.
2.其他服务Like modeling assortment guide, installation information, and problem resolution guide, etc.

常问问题

1.问:你们可以根据客户提供的图纸制作吗?
   A: Indeed, we supply personalized support for buyers appropriately. We can use customer’s nameplate for gearboxes.
二、问:你们的付款方式是什么?
   A: thirty% deposit just before manufacturing,harmony T/T prior to supply.
三、问:您是贸易公司还是企业?
   A:We are a manufacurer with sophisticated equipment and experienced staff.
four.Q:What is actually your manufacturing capability?
   A:8000-9000 件/30 天
五、问:是否可以获得完全免费的样品?
   A:Indeed, we can source totally free sample if client concur to spend for the courier value
六、问:您有任何证书吗?
   A:当然,我们有CE认证和SGS认证报告。

Speak to info:
潘玲玲女士
For any inquiries just really feel free ton speak to me. Numerous many thanks for your variety focus to our business!


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1 件

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应用: 汽车、机械、船舶、农业机械、工业
硬度: 硬化的牙面
安装: 横版
布局: 直角
齿轮形状: 蜗轮
步: 双步

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示例:
US$ 22/Piece
1 件(最低订购量)

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索取样品

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定制化:
可用的

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老款    新型号 比率 中心距 力量 输入直径。 输出直径。 输出扭矩 重量
RV025 7.5~100 25毫米 0.06千瓦~0.12千瓦 Φ9 Φ11 21牛·米 0.7公斤
RV030 RW030 7.5~100 30毫米 0.06千瓦~0.25千瓦 Φ9(Φ11) Φ14 45牛·米 1.2公斤
RV040 RW040 7.5~100 40毫米 0.09千瓦~0.55千瓦 Φ9(Φ11,Φ14) Φ18(Φ19) 84牛·米 2.3公斤
RV050 RW050 7.5~100 50毫米 0.12千瓦~1.5千瓦 Φ11(Φ14,Φ19) Φ25(Φ24) 160牛·米 3.5公斤
RV063 RW063 7.5~100 63毫米 0.18千瓦~2.2千瓦 Φ14(Φ19,Φ24) Φ25(Φ28) 230牛·米 6.2公斤
RV075 RW075 7.5~100 75毫米 0.25千瓦~4.0千瓦 Φ14(Φ19,Φ24,Φ28) Φ28(Φ35) 410牛·米 9.0公斤
RV090 RW090 7.5~100 90毫米 0.37千瓦~4.0千瓦 Φ19(Φ24,Φ28) Φ35(Φ38) 725牛·米 13.0公斤
RV110 RW110 7.5~100 110毫米 0.55千瓦~7.5千瓦 Φ19(Φ24,Φ28,Φ38) Φ42 1050牛米 35.0公斤
RV130 RW130 7.5~100 130毫米 0.75千瓦~7.5千瓦 Φ24(Φ28,Φ38) Φ45 1550牛米 48.0公斤
RV150 RW150 7.5~100 150毫米   2.2千瓦~15千瓦 Φ28(Φ38,Φ42) Φ50 84.0公斤

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GMRV 一个 B C C1 D(H8) E(h8) F G G1 H H1 M N P S T BL β b t V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120

/ 片
|
1 件

(最低订购量)

###

应用: 汽车、机械、船舶、农业机械、工业
硬度: 硬化的牙面
安装: 横版
布局: 直角
齿轮形状: 蜗轮
步: 双步

###

示例:
US$ 22/Piece
1 件(最低订购量)

|
索取样品

###

定制化:
可用的

|


###

老款    新型号 比率 中心距 力量 输入直径。 输出直径。 输出扭矩 重量
RV025 7.5~100 25毫米 0.06千瓦~0.12千瓦 Φ9 Φ11 21牛·米 0.7公斤
RV030 RW030 7.5~100 30毫米 0.06千瓦~0.25千瓦 Φ9(Φ11) Φ14 45牛·米 1.2公斤
RV040 RW040 7.5~100 40毫米 0.09千瓦~0.55千瓦 Φ9(Φ11,Φ14) Φ18(Φ19) 84牛·米 2.3公斤
RV050 RW050 7.5~100 50毫米 0.12千瓦~1.5千瓦 Φ11(Φ14,Φ19) Φ25(Φ24) 160牛·米 3.5公斤
RV063 RW063 7.5~100 63毫米 0.18千瓦~2.2千瓦 Φ14(Φ19,Φ24) Φ25(Φ28) 230牛·米 6.2公斤
RV075 RW075 7.5~100 75毫米 0.25千瓦~4.0千瓦 Φ14(Φ19,Φ24,Φ28) Φ28(Φ35) 410牛·米 9.0公斤
RV090 RW090 7.5~100 90毫米 0.37千瓦~4.0千瓦 Φ19(Φ24,Φ28) Φ35(Φ38) 725牛·米 13.0公斤
RV110 RW110 7.5~100 110毫米 0.55千瓦~7.5千瓦 Φ19(Φ24,Φ28,Φ38) Φ42 1050牛米 35.0公斤
RV130 RW130 7.5~100 130毫米 0.75千瓦~7.5千瓦 Φ24(Φ28,Φ38) Φ45 1550牛米 48.0公斤
RV150 RW150 7.5~100 150毫米   2.2千瓦~15千瓦 Φ28(Φ38,Φ42) Φ50 84.0公斤

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GMRV 一个 B C C1 D(H8) E(h8) F G G1 H H1 M N P S T BL β b t V
030 80 97 54 44 14 55 32 56 63 65 29 55 40 57 30 75 44 6.5 21 5.5 M6*10(n=4) 5 16.3 27
040 100 121.5 70 60 18(19) 60 43 71 78 75 36.5 70 50 71.5 40 87 55 6.5 26 6.5 M6*10(n=4) 45° 6 20.8(21.8) 35
050 120 144 80 70 25(24) 70 49 85 92 85 43.5 80 60 84 50 100 64 8.5 30 7 M8*12(n=4) 45° 8 28.3(27.3) 40
063 144 174 100 85 25(28) 80 67 103 112 95 53 95 72 102 63 110 80 8.5 36 8 M8*12(n=8) 45° 8 28.3(31.3) 50
075 172 205 120 90 28(35) 95 72 112 120 115 57 112.5 86 119 75 140 93 11 40 10 M8*14(n=8) 45° 8(10) 31.3(38.3) 60
090 206 238 140 100 35(38) 110 74 130 140 130 67 129.5 103 135 90 160 102 13 45 11 M10*16(n=8) 45° 10 38.3(41.3) 70
110 255 295 170 115 42 130 144 155 165 74 160 127.5 167.5 110 200 125 14 50 14 M10*18(n=8) 45° 12 45.3 85
130 293 335 200 120 45 180 155 170 215 81 179 146.5 187.5 130 250 140 16 60 15 M12*20(n=8) 45° 14 48.8 100
150 340 400 240 145 50 180 185 200 215 96 210 170 230 150 250 180 18 72.5 18 M12*22(n=8) 45° 14 53.8 120

What is a worm gear reducer gearbox?

A worm gear reducer gearbox is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer gearbox can increase the output torque of the engine according to the gear ratio. This type of gear reducer gearbox is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

空心轴蜗轮减速器齿轮箱

The hollow shaft worm gear reducer gearbox is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducer gearboxes are usually used in combination with helical gear reducer gearboxes. The latter is mounted on the input side of the worm gear reducer gearbox and is a great way to reduce the speed of high output motors. The gear reducer gearbox has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer gearbox. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducer gearboxes can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer gearbox, be sure to choose the correct one according to your requirements.

双喉蜗轮蜗杆

Worm gear reducer gearboxes use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
蜗轮蜗杆的节圆直径和工作深度非常重要。节圆直径是指蜗杆与齿轮啮合的假想圆的直径。工作深度是指蜗杆螺纹伸入齿隙的最大长度。喉部直径是指蜗轮蜗杆齿面最低点的圆的直径。
当蜗杆与齿轮之间的摩擦角大于蜗杆的导程角时,蜗轮蜗杆机构会发生自锁。这一特性对于起重设备非常有用,但对于需要反向灵敏度的系统则可能造成不利影响。在这些系统中,齿轮的自锁能力是一个关键的限制因素。
双喉蜗轮蜗杆机构可实现蜗杆与齿轮之间最紧密的连接。蜗轮蜗杆必须正确安装才能确保最高效率。一种安装蜗轮蜗杆组件的方法是使用键槽。键槽可防止轴旋转,这对于传递扭矩至关重要。然后使用紧定螺钉将齿轮固定到轮毂上。
蜗轮的轴向节距和周向节距应与较大齿轮的节圆直径相匹配。单喉蜗轮为单螺纹,双喉蜗轮为双喉。单螺纹设计前进一个齿,双螺纹设计前进两个齿。螺纹数量应与啮合齿轮的数量相匹配。

自锁功能

One of the most prominent features of a worm reducer gearbox is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer gearbox can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducer gearboxes. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer gearbox is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer gearbox is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer gearbox is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer gearbox is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

蜗轮蜗杆产生的热量

蜗轮蜗杆运转时会产生大量热量。降低这些热量对于提高蜗轮蜗杆的性能至关重要。可以通过设计表面更光滑的蜗杆来减轻热量。一般来说,蜗轮蜗杆的啮合速度应在20至24 rms之间。
计算蜗轮蜗杆传动效率的方法有很多,但目前尚无方法采用自动构建热网络的方法。其他方法要么将传动装置抽象地视为等温系统,要么静态地构建热网络模型。本文介绍了一种自动计算蜗轮蜗杆传动热平衡和效率的新方法。
蜗轮蜗杆产生的热量是造成功率损耗的重要来源。蜗轮蜗杆的齿间滑动速度通常很高,这会导致高摩擦生热和更大的热应力。因此,必须进行精确计算以确保最佳运行。为了确定齿轮箱系统的效率,制造商通常使用仿真程序 WTplus 来计算热损耗和效率。热平衡计算是通过将齿轮箱的空载功率损耗和负载相关功率损耗相加来实现的。
蜗轮蜗杆需要特殊的润滑剂。通常使用一种非磁性、低摩擦系数的合成油。然而,这种油只是蜗轮蜗杆润滑的众多选择之一。为了延长蜗轮蜗杆的使用寿命,还应该考虑在润滑剂中添加天然添加剂。
蜗轮蜗杆传动装置可以实现非常高的减速比。与需要多次减速的传统齿轮组相比,蜗轮蜗杆传动装置只需很小的力就能实现大幅度的减速。此外,蜗轮蜗杆传动装置的活动部件更少,故障点也更少。蜗轮蜗杆传动装置的一个缺点是不可逆,这限制了其效率。

Size of worm gear reducer gearbox

Worm gear reducer gearboxes can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer gearbox has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducer gearboxes great for space-saving applications. They also have low initial costs.
Worm gear reducer gearboxes are one of the most popular types of speed reducer gearboxes. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
蜗轮蜗杆也可以进行调整。双导程蜗轮蜗杆左右齿面的导程不同。这允许蜗杆进行轴向移动,并且可以通过调整导程来减少齿隙。随着蜗杆的磨损,可能需要调整齿隙。在某些情况下,可以通过调整蜗轮蜗杆中心距来调整齿隙。
The size of worm gear reducer gearbox depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.


editor by CX 2023-04-06

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