产品描述
ATA系列1.1kW-193kW轴装式硬化螺旋齿轮减速机
Components:
1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CZPT Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: NSK, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop
The features of ATA shaft mounted gearbox:
Mounting Type: Tie rod Hanging shaft mounted
Output Shaft: Single key hollow shaft, each model can select 3 hollow diameter at most.
Gearbox Housing: Hard Iron Steel, can be used outside.
Anti-slip device: Can suit for any model, It’s very convenient to be mounted.
The maintenance of ATA shaft mounted gearbox:
1. Before starting the reducer must be filled of N159 or N220 extreme pressure industrial gear oils, till the gearbox oil shows an intermediate position
2. After 3 months running, the gearbox need to change oil, attention it must be debris inside the machine rinse before adding new oil.
3. At the reducer hollow shaft ends and drive pulley end gland plate must fastened with locking screws.
4. The reducer pulley and the motor pulley must be parallel when they are installed and the belt tightness should be moderate.
| Rated Power | 1.1~193KW |
| Intput Speed | 500~1400r/min |
| Output Speed | 25~300r/min |
| 比率 | IN=5.0…31.5 |
| Installation Form | Shaft mounted |
The models of ATA shafted mounted gearbox:
1 Stage: ATA30, ATA35, ATA40, ATA45, ATA50, ATA60, ATA70, ATA80, ATA100, ATA125
2 Stage: ATA35D, ATA40D, ATA45D, ATA50D, ATA60D, ATA70D, ATA80D, ATA100D, ATA125D
Gearbox Parameters:
| Models | Output Bore Dia. | Maximum Torque | Nominal Ratio(i) |
| ATA30 | 30毫米 | 180牛米 | 5 7 10 12.5 15 20 25 31 |
| ATA35 | 35mm | 420Nm | |
| ATA40 | 40mm/45mm | 950Nm | |
| ATA45 | 45mm/50mm/55mm | 1400Nm | |
| ATA50 | 50mm/55mm/60mm | 2300Nm | |
| ATA60 | 60mm/70mm | 3600Nm | |
| ATA70 | 70mm/85mm | 5100Nm | |
| ATA80 | 80mm/100mm | 7000Nm | |
| ATA100 | 100mm/125mm | 11000Nm | |
| ATA125 | 125mm/135mm | 17000Nm |
Product pictures:
Product application:
Our company :
Customer visiting:
Our Services:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
常问问题：
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A：是的，我们为客户提供定制服务。
3.Q:What is your terms of payment ?
A：30% 合同签订后以电汇方式预付货款。70% 交货前支付货款。
4.问：你们的最小起订量是多少？
A：1套
If you have any demand for our products please feel free to contact me
| 应用： | Machinery, Industry |
|---|---|
| 功能： | Change Drive Torque, Speed Changing, Speed Reduction |
| 布局： | 平行线 |
| 硬度： | 硬化 |
| 安装： | 扭力臂型 |
| 步： | 双步 |
| 定制化： | 可用的 |
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蜗轮减速器齿轮箱
在许多情况下，蜗轮蜗杆减速器是行星齿轮箱的热门替代方案，价格也比行星齿轮箱更低。蜗轮蜗杆减速器是一种带有垂直输入轴和输出轴的机械装置，因此可以实现非常高的减速比。它们通常用于机床等需要高减速比的场合。
蜗轮蜗杆减速器比传统齿轮箱更经济实惠，而且具有诸多优点，例如降低噪音。蜗轮蜗杆减速器的输出轴与电机输入轴几乎呈90度角，因此非常适合高扭矩应用。
蜗轮蜗杆减速机采用铝合金机体，重量轻，运行效率高。此外，它们还可配备空心轴和安装法兰。就初始成本而言，蜗轮蜗杆减速机比行星齿轮减速机更经济。而且，它们效率更高，使用寿命更长。
蜗轮蜗杆传动装置也非常适合便携式电池驱动的起重设备。蜗轮蜗杆的高传动比确保其不会反转。蜗轮蜗杆带有弹簧制动器，可将电机固定到位。
行星齿轮箱在工业用户中广受欢迎。行星齿轮箱的效率对于实际应用至关重要。
口袋
这种紧凑型蜗轮蜗杆传动装置由一个带有内腔的壳体组成。它有两个侧壁，分别位于前盖 (13) 的两侧和后盖 (14) 的两侧。前端盖通过螺丝固定在壳体上，内腔则通过后端盖进行开启。
这款紧凑型蜗轮蜗杆减速器可根据您的应用需求进行配置。它具有诸多优势，包括节省空间和提高扭矩。产品系列包括单包络和双包络版本，并提供多种不同的功率等级。此外，其防护等级为 IP65，使其成为承受高径向或轴向力的应用的理想选择。
这款紧凑型蜗轮减速器结构简单，但传动效率很高。其蜗轮16与输出轴啮合，旋转相对稳定。它还配备了前端盖和后端轴承。这些设计使得这款紧凑型蜗轮减速器能够在不损坏输出轴的情况下降低振动。
Compact worm gear reducer gearboxes are ideal for many applications and offer high efficiency. The compact design means you can mount them on the motor’s flange or base. Its durable construction makes it ideal for a variety of industries. They are extremely durable and can handle high-pressure and washdown conditions. They also come standard with a synthetic shaft.
高效
高效蜗轮蜗杆减速器是需要高精度、高重复性和高效率的应用的理想选择。这些减速器采用先进的伺服电机技术设计，可实现紧密集成，角间隙小于2弧分。如果应用需要，减速比也可以更低。
能源成本的上涨促使人们更加关注传动装置的效率。为此，制造商通过一系列技术改进提高了蜗轮减速机的效率。蜗轮减速机通过最大限度地减少滚动和滑动摩擦造成的损耗，比同类产品效率更高。
高效蜗轮减速机结构简单，具有结构紧凑、速比高、功耗低、自锁等特点。此外，这类减速机还具有噪音低、使用寿命长等优点。许多型号还内置控制系统，支持手动和远程调节，并具备自动停机保护和过热保护功能。
高效蜗轮减速器可用于机械加速。输入齿轮通常由钢制成，而输出齿轮通常由青铜制成。青铜是一种软金属，具有良好的抗冲击性能。然而，青铜需要经过加工硬化才能达到最佳硬度。对于大型蜗轮，这一过程可能需要 300 到 550 小时。
低间隙
低间隙蜗轮减速器是一种用于调节旋转轴转速的装置。它采用由两个部件组成的蜗轮蜗杆机构。一个蜗杆位于轴的一端，另一个蜗杆位于轴的另一端。两个蜗杆都旋入同步驱动结构中。
低间隙蜗轮减速器可在传统的蜗轮生产线上生产，无需额外投资。这些减速器通常采用软橡胶制成，运行噪音相对较低。其设计适用于电梯等应用场景。蜗轮的软性材料也有助于吸收冲击载荷。
蜗轮蜗杆的齿形设计为随蜗杆的轴向运动而变化。蜗杆的右侧齿较细，左侧齿较粗。当蜗杆向右运动时，其齿与蜗轮蜗杆啮合，从而减少齿隙。
蜗轮蜗杆有很多不同的类型。蜗轮蜗杆的设计取决于许多因素，包括齿隙、热设计、摩擦系数和润滑。蜗轮蜗杆由多种不同的材料制成。某些用于蜗轮蜗杆的材料需要特殊的润滑。
更安静
The quieter worm reducer gearbox is designed to reduce the noise level of the rotating gear motor. The device has more gear teeth in meshing contact with the gears, which helps it run more quietly. In addition to being quieter than other transmissions, it’s also less expensive than its counterparts.
蜗轮减速器可用于多种应用，但其效率不如斜齿轮减速器。蜗轮减速器价格更低，但效率低于90%。更高的传动比会降低效率，因此蜗轮减速器更适合需要低速扭矩的应用。购买蜗轮减速器的成本取决于所需的功率和传动比。
Worm reducer gearboxes are also more comfortable to use than planetary gearboxes. They don’t vibrate and heat up quickly, making them an excellent choice for low to medium horsepower applications. Worm gear reducer gearboxes can be upgraded to improve their performance by combining with other gear trains or gearboxes.
易于更换
An easily replaceable worm gear reducer gearbox can save you a lot of money. A worm gear reducer gearbox is part of a chain drive and allows you to change gear ratios quickly and easily. Worm gear reducer gearboxes can be easily replaced in a number of ways. It’s a good idea to read the manufacturer’s manual before replacing a worm gear reducer gearbox. Make sure you have the instructions available so you can refer to them in the future.
蜗轮减速机具有诸多优势，例如使用寿命长、噪音低。其输出轴采用90度弯头设计，便于安装。此外，蜗轮减速机还可与实心或空心输出轴配合使用，这意味着更少的维护和停机时间。
Worm gear reducer gearboxes are widely used. Most gear manufacturers have large inventories. Worm gears also have uniform mounting dimensions. Dimensional consistency means you don’t have to worry about matching the shaft length and diameter to the worm gear. You can easily find a replacement worm gear reducer gearbox for your equipment.
When replacing the worm gear reducer gearbox, check the lubricating oil recommended by the machine. If not included, use original gear oil. Be sure to follow the manufacturer’s instructions carefully.
编辑：CX 2023-04-25