China manufacturer 12V 380W 70rpm-80rpm Right-Angle DC Worm Gear Reducer Motor on Caravan Mover with Good quality

产品描述

解决方案描述

我们是多家自卸车齿轮电机、捕鼠器电机、NMRV蜗轮蜗杆电机、农业播种机电机、直流雨刮电机、电动代步车电机、电动变速驱动桥电机等产品的OEM厂商。
1. 电机类型：永磁直流电机
2. 额定转速：2200转/分-3500转/分
三、安全性：IP44、IP55
4. 电压：12V、24V
5.设备配比：25:1、30:1、50:1、60:1
6.输出转速：52转/分、80转/分、98转/分、103转/分、184转/分
七、输出功率：此款直流电机有 130W、180W、240W、320W 四种规格。
八、变速箱：蜗轮蜗杆传动
9. 绝缘等级：F级
10. 性能：65%

详尽的图片

 

包装和运输

1. Inner packing: CZPT bag, air bubble bag, carton, in accordance to buyer’s request.
二、外包装：栅栏包装、双层瓦楞纸箱或加托盘。 
3. 请务必留下正确的联系地址信息以便送货。

解参数

组织简介

我们核心的直流电机、电动变速驱动桥电机、轮椅电机和变速箱产品系列均经过专门设计，具有互换性和适应性，这有助于我们在满足众多应用所需的定制化需求的同时，保持较低的库存水平。核心供应也使我们能够为小批量订单提供极具竞争力的价格。通常，由于缺乏规模经济，原型产品的成本非常高昂，而我们已尽力降低这一成本。杭州CZPT可为您提供大批量定制型号，并提供供应链服务，我们与客户紧密合作，根据OEM生产水平，找到最佳的运输方案。如果您正在寻找直流电机、雨刮电机、电动变速驱动桥电机、轮椅电机和变速箱，那么您来对地方了。我们经验丰富的技术销售团队将根据您的应用和预算，为您推荐最合适的选择。立即联系我们，探讨您的应用需求。
杭州CZPT贸易有限公司是一家值得信赖的出口企业，我们出口各类商品，同时也从海外市场进口一些关键产品。
我公司已从政府部门获得进出口经营权。
联系我们时，请务必说明您的具体需求。
（1）例如电机、电压、功率、转速、输出扭矩、连接类型和轴的尺寸、外部结构图或相关图片等。
(2) for example of electrical transaxle, validate its wheel base, power, voltage, industry area, managing pace, wheel tyre’s diameter and width, loaded bodyweight and many others, and then we will give the correct offers.
因此，希望尽快收到您的意见。

请按照以下流程操作进行操作。
（1） 加工这些输出轴

（2）加工这些正齿轮和链轮

（3）车削加工

（4）组装准备

（5）装配车间

（6）装运前检验

我们的福利

选择我们，因为：
1. 我们为您的指定设计提供工程师建议，以促进生产改进和成本节约。
2.研发和质量控制部门专注于产品，以满足您严格的要求。
3. 可进行多种表面处理，如电镀、粉末涂层、喷漆、阳极氧化、磨削、电泳等。
four. Distinct dimensions in accordance to buyer’s request.
5. 根据特定规格提供各种包装。
6. 欢迎个性化和定制订单。
七、质量上乘，动作迅速。
8. 我们的产品已出口到美国、澳大利亚、德国、韩国、印度。
 
保密政策：
1）指定的物品仅供您使用。 
二）您的信息和文件是私密的。
三）您的图纸和草图是保密的。

收入补助后

我们的产品可在3个月内免费维修或更换新部件。 

常问问题

询问：
1.问：CZPT的价格如何？ 
  A：主要依据：1.图纸，2.材料，3.体重和数量。 
      我们需要了解每个部件的结构框架，才能分析模具的答案： 

one) –Total design drawing or actual sample  —– the very best way
    –PDF drawing with full dimension for every single areas
    –Plainly images for each elements with much more angle-views to show every single attributes.

二）资源和表面处理。

三）购买数量。

2.问：如何控制溶液处理过程？
   答：处理报告或图片将每周/每月发送给客户进行评估。

三、问：模具将归谁所有？
   A：买家，CZPT也可以保留在我们的生产设施中，以备将来购买。

4.问：你们的报价需要多长时间？ 
   A：我们收到元素信息后会尽快报价，报价时间为1到3次。

5.问：样品/原型是否免费？

   A：已收取费用，但当购买得到验证且购买数量超过 5000 件时，将退还给消费者。
      在您的图纸确认且原型费用支付完毕后，我们将立即制作样品。
      采用数控机床加工。首批试用样品（1-3件）将寄送给买方。
      by the DHL /Fedex at buyer’s convey account or prepay the categorical charges. 

MOQ?  — 100units and acknowledge sample buy.

蜗轮蜗杆和齿轮箱

如果您正在使用变速箱，您可能会想知道哪种蜗杆轴最适合您的应用。有很多因素需要考虑，例如凹面形状、螺纹数量和润滑方式。本报告将详细解释每个因素，并帮助您为您的变速箱选择合适的蜗杆轴。市面上有很多选择，所以不妨多方比较。如果您是变速箱领域的新手，请继续阅读，了解更多关于这种常用变速箱的信息。

凹形

The geometry of a worm gear may differ considerably based on its manufacturer and its supposed use. Early worms had a fundamental profile that resembled a screw thread and could be chased on a lathe. Later on, resources with a straight sided g-angle were developed to make threads that had been parallel to the worm’s axis. Grinding was also designed to enhance the finish of worm threads and decrease distortions that arise with hardening.
To decide on a worm with the proper geometry, the diameter of the worm gear need to be in the identical unit as the worm’s shaft. As soon as the simple profile of the worm equipment is identified, the worm equipment tooth can be specified. The calculation also requires an angle for the worm shaft to avert it from overheating. The angle of the worm shaft ought to be as close to the vertical axis as achievable.
另一方面，双包络蜗轮蜗杆周围没有喉部。它们是带有直轴的螺旋齿轮。由于蜗杆的齿彼此接触，因此会产生较大的摩擦。与双包络蜗轮蜗杆不同，无喉蜗轮蜗杆结构更紧凑，可以承载更小的质量。它们也更容易制造。
不同厂家生产的蜗轮蜗杆各有优势。例如，蜗轮蜗杆是提高扭矩最有效的技术之一，而青铜等低质量部件则难以润滑。蜗轮蜗杆的故障率也较低，因为它们在设计过程中提供了较大的灵活性。尽管两种规格之间存在差异，但蜗轮蜗杆系统的整体性能是相同的。
锥形蜗杆是另一种类型。这种技术方案将直轴蜗杆与凹弧相结合。凹弧本身也是一种实用性很强的部件。这种形状的蜗杆可以同时与三个以上的轴接触，这意味着它们可以在不产生严重磨损的情况下最大限度地减小直径。此外，它也是一种成本相对较低的型号。

线程示例

A great worm equipment demands a best thread sample. There are a few key parameters that decide how good a thread pattern is. To start with, the threading sample should be ACME-threaded. If this is not possible, the thread must be created with straight sides. Then, the linear pitch of the “worm” should be the exact same as the round pitch of the corresponding worm wheel. In straightforward conditions, this implies the pitch of the “worm” is the identical as the circular pitch of the worm wheel. A rapid-modify gearbox is generally used with this kind of worm gear. Alternatively, lead-screw modify gears are utilised rather of a quick-adjust gear box. The pitch of a worm equipment equals the helix angle of a screw.
A worm gear’s axial pitch need to match the round pitch of a equipment with a greater axial pitch. The round pitch is the length between the points of tooth on the worm, although the axial pitch is the distance in between the worm’s enamel. One more element is the worm’s lead angle. The angle in between the pitch cylinder and worm shaft is known as its guide angle, and the greater the guide angle, the better the efficiency of a gear.
蜗轮蜗杆的齿形几何形状会因制造商和用途而异。早期的蜗轮蜗杆，其螺纹类似于螺丝上的螺纹，可以用车床轻松加工。后来，磨削工艺提高了蜗轮蜗杆螺纹的表面光洁度，并减少了硬化造成的变形。因此，如今大多数蜗轮蜗杆的螺纹规格都与其尺寸相匹配。在选择蜗轮蜗杆时，务必在购买前确认螺纹的数量。
A worm gear’s threading is crucial in its operation. Worm enamel are usually cylindrical, and are arranged in a sample comparable to screw or nut threads. Worm enamel are typically fashioned on an axis of perpendicular when compared to their parallel counterparts. Since of this, they have higher torque than their spur gear counterparts. Furthermore, the gearing has a minimal output velocity and high torque.

线的数量

不同类型的蜗轮蜗杆机构在其行星齿轮上使用不同数量的螺纹。单螺纹蜗轮蜗杆机构不能与双螺纹蜗杆配合使用。单螺纹蜗轮蜗杆机构必须与单螺纹蜗杆配合使用。单螺纹蜗杆在减速方面比双螺纹蜗杆效率更高。
The variety of threads on a worm’s shaft is a ratio that compares the pitch diameter and number of teeth. In common, worms have 1,2,4 threads, but some have 3, 5, or 6. Counting thread starts can aid you figure out the variety of threads on a worm. A solitary-threaded worm has fewer threads than a numerous-threaded worm, but a multi-threaded worm will have a lot more threads than a mono-threaded planetary equipment.
To measure the amount of threads on a worm shaft, a little fixture with two floor faces is employed. The worm must be eliminated from its housing so that the completed thread area can be inspected. Soon after identifying the quantity of threads, basic measurements of the worm’s outside the house diameter and thread depth are taken. Once the worm has been accounted for, a forged of the tooth area is manufactured using epoxy substance. The casting is moulded in between the two tooth flanks. The V-block fixture rests towards the outside diameter of the worm.
The circular pitch of a worm and its axial pitch have to match the round pitch of a bigger gear. The axial pitch of a worm is the length amongst the details of the tooth on a worm’s pitch diameter. The guide of a thread is the distance a thread travels in one revolution. The direct angle is the tangent to the helix of a thread on a cylinder.
The worm gear’s pace transmission ratio is based mostly on the number of threads. A worm gear with a higher ratio can be effortlessly lowered in one phase by using a established of worm gears. Nonetheless, a multi-thread worm will have more than two threads. The worm gear is also far more productive than one-threaded gears. And a worm equipment with a higher ratio will let the motor to be utilized in a variety of programs.

润滑

由于蜗轮蜗杆的摩擦力大，且滑动接触面压力高，因此其润滑尤为困难。幸运的是，润滑剂的选择非常丰富，例如复合油。复合油是以矿物油为基础，添加了十倍以上脂肪酸、防锈剂、抗氧化剂和其他添加剂的润滑油。这种组合最终能够提高润滑性，降低摩擦，并减少滑动磨损。
When selecting a lubricant for a worm shaft, make positive the product’s viscosity is proper for the variety of gearing utilised. A minimal viscosity will make the gearbox tough to actuate and rotate. Worm gears also bear a higher sliding movement than rolling motion, so grease need to be able to migrate evenly all through the gearbox. Repeated sliding motions will press the grease absent from the make contact with zone.
另一个需要考虑的因素是齿轮的齿隙。蜗轮蜗杆的传动比通常很大，有时甚至高达 300:1。这对于动力系统至关重要，但同时也效率低下。蜗轮蜗杆在滑动过程中会产生热量，因此使用高质量的润滑油非常重要。这种润滑油可以最大限度地减少热量，确保最佳性能。以下指南将帮助您为蜗轮蜗杆选择合适的润滑油。
In minimal-speed apps, a grease lubricant could be sufficient. In larger-speed programs, it truly is ideal to implement a synthetic lubricant to prevent premature failure and tooth dress in. In equally instances, lubricant decision depends on the tangential and rotational velocity. It is essential to follow manufacturer’s recommendations with regards to the decision of lubricant. But remember that lubricant decision is not an effortless activity.