产品描述
12.圆柱形蜗杆减速器
| Weight(KG) | Gear ratio | Center distance(MM) | Input power(KW) |
| 50 | 1/14 | 125 | 10.3 |
| 1/16 | 11.6 | ||
| 1/18 | 11.7 | ||
| 规格 | |||
| We adopt advanced circle-arc tooth in worm and gear, which means load capacity is excellent and transmission efficiency is high.We also adopt high-quality seal and take air test before delivery to ensure great sealing performance.In the meantime, every reducer will be made a experiment of running in to make sure that they run smoothly with low noise.The worm’s machining accuracy is high and has passed quality test by German Klingelnberg detector. | |||
13.worm and gear
| Regular size | |||||||
| Brand | Worm length | Bearings distance | Gear ratio | Center distance | Worm teeth | 键槽 | Worm bore |
| Code | L(MM) | L1(MM) | 我 | a(MM) | (PCS) | (MM) | Ø |
| HUASHENGCHANG | 464 | 204 | 1/16 | 125 | 48 | 18 | 65 |
| HUASHENGCHANG | 411 | 173 | 1/16 | 125 | 32 | 18 | 65 |
| AOYA | 447 | 190 | 1/16 | 125 | 32 | 18 | 65 |
| AOYA | 450 | 190 | 1/18 | 125 | 36 | 18 | 65 |
| CAOSHI | 453 | 186.5 | 1/16 | 125 | 48 | 18 | 65 |
| TIANMING | 438 | 190 | 1/16 | 125 | 48 | 20 | 65 |
| TIANMING | 430 | 210 | 1/16 | 125 | 48 | 20 | 65 |
| XIHU (WEST LAKE) DIS. | 427 | 177 | 1/16 | 125 | 48 | 18 | 65 |
| WANNENGDA | 395 | 152 | 1/18 | 125 | 36 | 18 | 65 |
| BAODA | 448 | 180 | 1/16 | 125 | 48 | 18 | 65 |
| specification | |||||||
| High processing precision Have passed detection of quality detector, the working life is long Bearing capacity is strong and transmission efficiency is high | |||||||
14.output shaft
| Regular size | ||||||
| Brand | Code | JINGGANG | JIANGLU | BAODA55 | AOYA | XIHU (WEST LAKE) DIS. |
| 重量 | (KG) | 7.0 | 6.8 | 7.0 | 7.0 | 7.0 |
| Overall length | L(MM) | 298 | 294 | 298 | 312.5 | 292 |
| Step of thread | L1(MM) | 18 | / | / | 16 | / |
| Step of spline | L2(MM) | 40 | 53.5 | 45.5 | 41 | 54.5 |
| Step of big bearing | L3(MM) | 34 | 33 | 34 | 34 | 34 |
| Step of major diameter | L4(MM) | 55 | 44 | 44 | 58.8 | 45 |
| Step of worm | L5(MM) | 79 | 79 | 79 | 78 | 78 |
| Step of minor diameter | L6(MM) | 35 | 37 | 35 | 41 | 34 |
| Oil seal step diameter | D1(MM) | Ø60 | Ø60 | Ø60 | Ø60 | Ø60 |
| Large bearing step diameter | D2(MM) | Ø65 | Ø65 | Ø65 | Ø65 | Ø65 |
| Worm step diameter | D3(MM) | Ø65 | Ø65 | Ø65 | Ø65 | Ø65 |
| Small bearing step diameter | D4(MM) | Ø50 | Ø50 | Ø50 | Ø50 | Ø50 |
| Thread diameter | M | M42*1.5 | / | / | M42*1.5 | / |
| Spline | N*d*D*B | 6*49.5*55*14 | 6*49.5*55*14 | 10*45*56*7 | 6*49.5*55*14 | 6*49.5*55*14 |
| 键槽 | B1 | 18 | 18 | 18 | 18 | 18 |
Circular cylindrical worm reducer: circular cylindrical worm reducer is the country to promote the use of high-tech products, can be widely used in lifting, chemical, mining, metallurgy, construction and other transmission equipment in the slowdown transmission, and other machinery industry , Is the industry in which the general reducer upgrade products (must use N320 turbine oil or 33 # oil).
It has a strong resistance to glue, vibration, smooth work, low noise, high transmission efficiency, low oil temperature and other major advantages.
特征：
1, lifting mast with high-strength aluminum alloy profiles, the whole light weight, easy to move.
2, the device power can be used according to user requirements 380V or 220V AC, can also be used batteries.
3, compact shape design, so that the machine can pass through a narrow channel or low hall.
4, up and down 2 operating systems, 1 can achieve lifting function.
5, a good man-machine interface, operating lights, leakage protection devices, high breaking circuit breaker readily available.
6, anti-pipeline rupture valve, emergency manual drop, cylinder piston limit, emergency stop button and other sets of safety protection measures to make the product more secure and reliable.
7, independent research and development of built-in high-strength wear-resistant fixed slider device to achieve the gap between the mast without the gap, so that the platform lift more smooth and comfortable. The double chain drive greatly increases the safety factor of the construction personnel at high altitude.
8, indexable leg stabilizer to the aerial work platform to minimize the operating blind spot
Product advantages:
1. Carrying capacity
2. Compact structure
3. Transmission efficiency is high
4. Smooth operation, low noise
5. Long service life
6. Reducing cabinet with high strength aluminum alloy material
7. High intensity and light weight
worm and worm wheel of gearbox
变速箱部件
16:1,12:1,10:1
Construction Hoist Worm and Worm Wheel
High quality construction hoist spare parts
High quality GJJ, BAODA material hoist spare parts
Construction Hoist Worm and Worm Wheel
All kinds of hoist spare parts
Driving device with 2-motors / 3-motors;
motor: 11kw, 14.5kw,18kw;
motor spare parts: braking system; brake sheet, motor adjustor, electromagnet,motor fan.
safety device: 30KN,40KN,50KN,60KN;
gearbox: 16:1,14:1,12:1;10:1;
优势：
1. We can design according to your drawing.
2. Rich experience and good technology support.
3. Manufacturer and Trade Company.
4. Any MOQ is OK.
5. 100% inspection before delivery.
6. Competitive price with high quality. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| 应用： | 电机、机械 |
|---|---|
| 硬度： | 硬化的牙面 |
| 档位： | 外齿轮 |
| 制造方法： | 铸造齿轮 |
| 齿状部分形状： | 正齿轮 |
| 材料： | 铸钢 |
| 示例： | US$ 1件 1 件（最低订购量） | |
|---|
| 定制化： | 可用的 |
|
|---|
蜗轮蜗杆的设计如何提高动力传输效率？
The design of a worm wheel plays a significant role in ensuring efficient power transmission in mechanical systems. The specific characteristics and features of the worm wheel design contribute to its efficiency. Here’s a detailed explanation of how the design of a worm wheel contributes to the efficiency of power transmission:
1. 螺旋齿形： 蜗轮的齿沿圆周呈螺旋状切削。这种螺旋齿形增大了蜗杆与蜗轮的接触面积，将载荷分散到多个齿上。因此，它降低了单个齿的应力，最大限度地减少了磨损，从而提高了齿轮系统的效率和使用寿命。
2. 滑动动作： 蜗轮蜗杆与蜗杆之间的相互作用是一种滑动运动。当蜗杆旋转时，其螺纹与蜗轮的螺旋齿啮合，使两者之间产生滑动。这种滑动运动有助于分散负载，减少力集中于特定点，从而最大限度地减少摩擦和磨损。因此，滑动运动有助于更平稳的动力传输，并提高整体效率。
3. 润滑： Proper lubrication is essential for the efficient operation of a worm wheel. Lubricants reduce friction between the mating surfaces, minimizing energy losses due to heat and wear. The helical tooth profile and sliding action of the worm wheel allow for effective lubrication distribution along the gear teeth and the worm’s threads, ensuring smooth movement and reducing power losses due to friction.
4. 材料选择： 蜗轮蜗杆的材质选择会影响其效率。通常采用摩擦系数低、耐磨性高的材料，例如硬化钢或青铜合金，以最大限度地减少摩擦损失并确保其长期稳定运行。此外，选择具有合适强度和硬度的材料有助于保持齿轮齿的尺寸稳定性和完整性，从而进一步提高动力传输效率。
5. 齿轮几何形状和齿廓： 蜗轮上齿轮的精确设计有助于高效的动力传输。齿廓、压力角、齿宽和齿隙控制等因素都会影响蜗杆与蜗轮之间的啮合和啮合。优化的齿轮几何形状可确保合理的载荷分布，减少齿轮挠度，并最大限度地降低因齿轮接触和啮合不良造成的动力损失。
6. 预紧力和反冲控制： 在蜗轮蜗杆系统中，适当的预紧力和齿隙控制可以提高其效率。预紧力是指施加一定量的力，以消除蜗杆和蜗轮之间的任何间隙或齿隙。这可以减少振动，改善齿间的接触，并最大限度地减少与齿隙相关的功率损失。通过确保各部件之间精确紧密的啮合，可以提高动力传输效率。
7. 制造精度： 蜗轮的制造精度对其效率至关重要。精确的加工和装配工艺是实现所需齿轮几何形状、齿廓和尺寸公差的必要条件。高制造精度可确保蜗轮和蜗杆的正确对准和啮合，从而减少因不对中或齿轮质量差而导致的摩擦和功率损失。
通过考虑这些设计因素并优化蜗轮蜗杆设计的各个方面，例如齿形、润滑、材料和制造精度，可以最大限度地提高动力传输效率。这可以减少能量损失，提高系统整体性能，并延长齿轮寿命。
为不同应用选择蜗轮时应考虑哪些因素？
When selecting worm wheels for different applications, several factors need to be considered to ensure optimal performance and compatibility. Here’s a detailed explanation of the factors that should be taken into account:
- 扭矩要求： 应用所需的扭矩是选择合适蜗轮的关键因素。应考虑蜗轮需要传递的最大扭矩，并确保所选蜗轮具有足够的扭矩额定值，能够在承受负载的同时避免过度磨损或故障。
- 速度范围： 应用的转速范围会影响蜗轮的选择。不同的蜗轮结构适用于特定的转速范围。对于高速应用，可能需要考虑齿形设计、材料和润滑等因素，以最大限度地减少高转速下的摩擦和磨损。
- 载重能力： 评估蜗轮的预期载荷，并确保所选蜗轮能够承受该特定载荷而不发生变形或过度磨损。齿形、材料选择和螺纹数量等因素都会影响蜗轮的承载能力。
- 空间限制： Consider the available space for the installation of the worm wheel. Worm wheels come in various sizes, and it’s essential to choose a size that fits within the designated space without compromising performance or interfering with other components of the system.
- 运行条件： 评估运行条件，例如温度、湿度和污染程度。某些应用可能需要具有特定材料特性的蜗轮，以承受恶劣环境或腐蚀性物质的侵蚀。考虑耐腐蚀性、耐温性以及是否需要额外的密封或防护措施等因素。
- 效率要求： 系统所需的效率是一个重要的考虑因素。不同的蜗轮结构和材料具有不同的效率水平。需要权衡效率、成本和其他应用要求，以选择能够提供所需性能和成本效益平衡的蜗轮。
- 维护和润滑： 考虑蜗轮的维护要求和润滑需求。某些蜗轮可能需要定期润滑，以确保平稳运行并最大限度地减少磨损。评估蜗轮润滑的便利性以及应用场景所能承受的维护频率。
- 兼容性： 确保所选蜗轮与系统的其他部件兼容，例如与之啮合的蜗轮以及任何相关的动力传输元件。考虑齿形、螺距、齿隙控制以及整体系统设计等因素，以确保正确的啮合、对准和高效的动力传输。
- 成本考量： 最后，考虑所选蜗轮的成本影响。评估材料成本、制造复杂性以及任何所需的附加功能或定制等因素。在所需的性能和质量与可用预算之间取得平衡，选择一款既满足技术要求又符合财务要求的蜗轮。
通过仔细考虑这些因素，可以为特定应用选择最合适的蜗轮，从而确保最佳性能、使用寿命和高效的动力传输。
蜗轮的选择如何影响齿轮传动系统的整体性能和可靠性？
The choice of worm wheels has a significant impact on the overall performance and reliability of gearing systems. Here’s a detailed explanation of how the selection of worm wheels affects these aspects:
- 材料选择： 蜗轮蜗杆材料的选择对其性能和可靠性至关重要。不同的材料，例如钢、青铜或塑料，在强度、耐久性和耐磨性方面各有不同。选择合适的材料应考虑负载要求、运行条件以及与系统中其他部件的兼容性等因素。选择适用于特定应用的高品质材料可以提高齿轮系统的整体性能和可靠性。
- 精度和公差： 蜗轮的制造精度和公差各不相同。更高的精度和更小的公差能够改善齿轮啮合，减少齿隙，并提高定位精度。选择适合应用的精度和公差等级的蜗轮对于实现所需的性能和可靠性至关重要。在对运动控制精度、定位精度或齿隙要求极高的应用中，选择精度更高的蜗轮可以显著提升系统性能和可靠性。
- 齿轮设计与几何形状： 蜗轮的设计和几何形状对其性能和可靠性起着至关重要的作用。齿廓、螺旋角、齿数和齿面光洁度等因素都会影响齿轮的啮合特性、载荷分布、效率和噪声水平。应根据具体的应用要求和运行条件选择最佳的齿轮设计和几何形状。选择具有良好齿廓和合适几何参数的蜗轮有助于实现更平稳的运行、更高效的动力传输和更高的齿轮系统可靠性。
- 润滑与维护： 蜗轮的选择会影响齿轮系统的润滑需求和维护周期。某些材料或涂层可能需要特定的润滑剂或润滑技术，以确保其正常运转和延长使用寿命。此外，某些蜗轮设计可能具有有利于润滑剂保持和分布的特性，从而改善齿轮润滑并减少磨损。在选择蜗轮时考虑润滑和维护因素，可以提高齿轮系统的整体性能、效率和可靠性。
- 负载能力和效率： 齿轮传动系统的承载能力和效率受蜗轮选择的影响。不同的蜗轮设计和材料具有不同的承载能力和效率特性。选择能够承受预期负载并提供高效动力传输的蜗轮有助于防止过早磨损、过热和齿轮故障。选择具有合适承载能力和效率等级的蜗轮可确保可靠的性能，并提高齿轮传动系统的整体可靠性。
- 兼容性和系统集成： 选择蜗轮时，应考虑其与齿轮系统中其他部件的兼容性和集成性。这包括轴尺寸、安装方式以及与蜗杆的接口等因素。确保良好的兼容性和集成性可以最大限度地减少对准问题，降低应力集中，并提高动力传输效率。选择专为与系统兼容和无缝集成而设计的蜗轮，可以提升齿轮系统的整体性能、可靠性和使用寿命。
In summary, the choice of worm wheels significantly impacts the overall performance and reliability of gearing systems. Considerations such as material selection, accuracy and tolerance, gear design and geometry, lubrication and maintenance requirements, load capacity and efficiency, and compatibility with other system components all contribute to the system’s performance and reliability. By carefully selecting worm wheels that meet the specific application requirements and considering these factors, the overall performance and reliability of the gearing system can be optimized.
editor by Dream 2024-04-25