{"id":1138,"date":"2026-04-24T02:11:41","date_gmt":"2026-04-24T02:11:41","guid":{"rendered":"https:\/\/worm-and-worm-wheel.com\/?post_type=product&p=1138"},"modified":"2026-04-24T02:11:42","modified_gmt":"2026-04-24T02:11:42","slug":"cylindrical-worm-wheel-sets-line-contact-worm-gearing","status":"publish","type":"product","link":"https:\/\/worm-and-worm-wheel.com\/tr\/urun\/cylindrical-worm-wheel-sets-line-contact-worm-gearing\/","title":{"rendered":"Silindirik Sonsuz Di\u015fli Tak\u0131mlar\u0131 | Hat Temasl\u0131 Sonsuz Di\u015fli Sistemi"},"content":{"rendered":"
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Silindirik Sonsuz Di\u015fli \u00c7ark \u2014 \u00dcr\u00fcn Genel Bak\u0131\u015f\u0131<\/h2>\n

Silindirik sonsuz di\u015fli \u00e7ark<\/strong> is a wheel whose teeth have been milled by a cutter ground to the same basic geometry as the mating shaft. This production method is what distinguishes the two major families inside the cylindrical worm family: the “worm and helical gear” pair, where a small-tooth helical pinion meshes at a crossed-shaft angle and contacts the wheel at a single point; and the “worm and worm wheel” pair, where the teeth are cut with the same mill as the shaft thread, producing line contact along the engaged tooth flank. Line contact is why the second arrangement carries significantly higher tooth force before surface fatigue becomes the limit.<\/p>\n

\"Silindirik<\/p>\n

Ever-Power her iki d\u00fczenlemeyi de sa\u011fl\u0131yor, ancak Kore end\u00fcstriyel sipari\u015flerinin yakla\u015f\u0131k '\u0131 ger\u00e7ek d\u00fczenlemeyi belirtiyor. sonsuz di\u015fli \u00e7ark<\/a> Ekstra y\u00fck ta\u015f\u0131ma kapasitesi genellikle m\u00fctevaz\u0131 maliyet fark\u0131n\u0131 telafi etti\u011fi i\u00e7in \u00e7ift olarak sat\u0131l\u0131r. \u00dcr\u00fcn, ayn\u0131 tak\u0131m d\u00fczeninden kesilmi\u015f \u015faft ve tekerlekten olu\u015fan e\u015fle\u015ftirilmi\u015f bir set olarak g\u00f6nderilir, b\u00f6ylece di\u015f profilleri ilk d\u00f6n\u00fc\u015ften itibaren m\u00fckemmel bir \u015fekilde birbirine temas eder. Tipik uygulamalar aras\u0131nda konvey\u00f6r tahrikleri, paketleme hatt\u0131 indeksleyicileri, g\u00fcne\u015f takip cihaz\u0131 di\u015fli kutular\u0131 ve park sistemi asans\u00f6rleri bulunur.<\/p>\n<\/section>\n

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Teknik \u00d6zellikler<\/h2>\n

A\u015fa\u011f\u0131daki teknik \u00f6zellikler zarf\u0131, katalog geometrisini kapsamaktad\u0131r. Mod\u00fcl, merkez mesafesi ve di\u015f say\u0131s\u0131, temel katalogdan en s\u0131k \u00f6zelle\u015ftirilen parametrelerdir; damgal\u0131 bir \u00e7izim veya \u00f6l\u00e7\u00fcm i\u00e7in e\u015fle\u015fen tekerle\u011fi g\u00f6nderin, m\u00fchendislik departman\u0131 iki i\u015f g\u00fcn\u00fc i\u00e7inde fiyat teklifi verecektir.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\n\u00d6zellikler<\/th>\n<\/tr>\n<\/thead>\n
D\u00fczenleme T\u00fcr\u00fc<\/strong><\/td>\nSilindirik sonsuz vida ve sonsuz di\u015fli \u00e7ark (do\u011frusal temas) veya sonsuz vida ve helisel di\u015fli (noktasal temas)<\/td>\n<\/tr>\n
Mod\u00fcl Aral\u0131\u011f\u0131<\/strong><\/td>\nM1 \u2013 M12 (tipik aral\u0131k)<\/td>\n<\/tr>\n
Tekerlek Malzemesi<\/strong><\/td>\nAl\u00fcminyum-demir bronz (ana) \/ kalay bronz \/ s\u00fcnek d\u00f6kme demir (sadece d\u00fc\u015f\u00fck h\u0131zda)<\/td>\n<\/tr>\n
Solucan Malzemesi<\/strong><\/td>\nC45 \u00e7elik \/ 20CrMnTi y\u00fczey sertle\u015ftirilmi\u015f ala\u015f\u0131m \/ paslanmaz \u00e7elik<\/td>\n<\/tr>\n
Solucan \u00c7evresel H\u0131z\u0131<\/strong><\/td>\n10 m\/s'ye kadar (bunun alt\u0131nda standart ya\u011f banyosu yeterlidir)<\/td>\n<\/tr>\n
Hassas S\u0131n\u0131f<\/strong><\/td>\nDIN 6 \/ DIN 7 \/ DIN 8 \/ DIN 9<\/td>\n<\/tr>\n
Di\u015f Tedavisi<\/strong><\/td>\nDi\u015fli, sertle\u015ftirilmi\u015f, frezelenmi\u015f veya ta\u015flanm\u0131\u015f<\/td>\n<\/tr>\n
Temas Geometrisi<\/strong><\/td>\nSonsuz di\u015fli frezeleme tekerleklerinde hat temas\u0131 (tercih edilir)<\/td>\n<\/tr>\n
Ya\u011flama<\/strong><\/td>\nYa\u011f banyosu 10 m\/s'ye kadar; s\u0131\u00e7rama halkas\u0131 veya zorlamal\u0131 besleme yukar\u0131da<\/td>\n<\/tr>\n
Tipik Oran Aral\u0131\u011f\u0131<\/strong><\/td>\n10:1 \u2013 100:1 tek a\u015famada<\/td>\n<\/tr>\n
Kur\u015fun zaman\u0131<\/strong><\/td>\nNumune i\u00e7in 20 g\u00fcn; toplu sipari\u015f i\u00e7in 25 g\u00fcn.<\/td>\n<\/tr>\n
Standartlara Uygunluk<\/strong><\/td>\nISO 1122, DIN 3974, JIS B 1723 (tipik aral\u0131k)<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Values noted “typical range” reflect the standard catalogue envelope; non-standard modules, speeds or ratios are supplied to customer drawing after a short engineering review.<\/p>\n<\/section>\n

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Silindirik Sonsuz Di\u015fli Tahrik Sistemi G\u00fcc\u00fc Nas\u0131l \u0130letir?<\/h2>\n

Silindirik d\u00fczenleme, sonsuz vida di\u015fi ve di\u015fli \u00e7ark di\u015flerinin ayn\u0131 temel geometriden kesilmi\u015f olmas\u0131 nedeniyle \u00e7al\u0131\u015f\u0131r. Mil d\u00f6nd\u00fc\u011f\u00fcnde, di\u015fli \u00e7ark\u0131n yan y\u00fczeyi, her devirde di\u015f y\u00fczeyini bir kez tarayan bir temas \u00e7izgisi boyunca di\u015fli \u00e7ark di\u015finin yan y\u00fczeyine s\u00fcrt\u00fcn\u00fcr. S\u00fcrekli kayma, bu tahrik sistemlerinin di\u015fli tahrik sistemlerinden daha kal\u0131n ve daha y\u00fcksek bas\u0131n\u00e7l\u0131 ya\u011fa ihtiya\u00e7 duymas\u0131n\u0131n ve verimlili\u011fin daha d\u00fc\u015f\u00fck olmas\u0131n\u0131n nedenidir; kayma s\u00fcrt\u00fcnmesi nedeniyle kaybedilen enerji, ya\u011f karterinde \u0131s\u0131 olarak ortaya \u00e7\u0131kar.<\/p>\n

\u00dcretimde iki tercih, di\u015fli kalitesini belirler. Birincisi, tekerle\u011fin ger\u00e7ek bir \u00f6zel freze ile mi (tercih edilen y\u00f6ntem, hat temas\u0131 sa\u011flar) yoksa standart bir helisel freze ile mi (daha ucuz, ancak yaln\u0131zca nokta temas\u0131 sa\u011flar) i\u015flendi\u011fidir. \u0130kincisi, \u015faft di\u015finin \u0131s\u0131l i\u015flemden sonra bozulmay\u0131 gidermek i\u00e7in ta\u015flan\u0131p ta\u015flanmad\u0131\u011f\u0131d\u0131r; bu ad\u0131m, \u015fartname DIN 7 veya daha s\u0131k\u0131 bir standart gerektirdi\u011finde zorunlu hale gelir. \u015eaft \u00e7evresel h\u0131z\u0131n\u0131n 10 m\/s'yi a\u015ft\u0131\u011f\u0131 y\u00fcksek h\u0131zl\u0131 tahrik sistemlerinde, di\u015f karterden yeterli ya\u011f alamad\u0131\u011f\u0131 i\u00e7in ya\u011f banyosu ya\u011flamas\u0131 ba\u015far\u0131s\u0131z olmaya ba\u015flar; bu noktada tekerlek \u015faft\u0131n \u00fczerine ta\u015f\u0131n\u0131r (s\u00f6zde \u00fcstten yerle\u015ftirme) ve yataklara ya\u011f sa\u011flamak i\u00e7in bir s\u0131\u00e7rama halkas\u0131 eklenir. Bu tek de\u011fi\u015fiklik, kullan\u0131labilir \u00e7evresel h\u0131za 3-5 m\/s daha ekler.<\/p>\n

\"Sonsuz<\/p>\n<\/section>\n

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Bronz Kaliteleri ve D\u00f6kme Demir \u2014 Tekerlek Malzeme Matrisi<\/h2>\n

Tekerlek taraf\u0131ndaki malzeme se\u00e7imi, tahrik sisteminin uzun vadeli neredeyse t\u00fcm \u00f6zelliklerini etkiler: a\u015f\u0131nma oran\u0131, verimlilik, s\u0131cakl\u0131k kararl\u0131l\u0131\u011f\u0131 ve birim maliyet. A\u015fa\u011f\u0131daki tabloda, stoklar\u0131m\u0131zda bulunan \u00fc\u00e7 kalite ve her birinin ger\u00e7ek\u00e7i avantaj ve dezavantajlar\u0131 \u00f6zetlenmi\u015ftir.<\/p>\n

\n\n\n\n\n\n\n\n
Tekerlek Malzemesi<\/th>\nS\u00fcrt\u00fcnmeyi \u00d6nleyici<\/th>\nKuvvet<\/th>\nMaliyet<\/th>\nEn Uygun Olan<\/th>\n<\/tr>\n<\/thead>\n
Kalay bronzu (CuSn10)<\/td>\nHarika<\/td>\nIl\u0131man<\/td>\nY\u00fcksek<\/td>\nS\u00fcrekli \u00e7al\u0131\u015fma prensibine sahip s\u00fcr\u00fcc\u00fcler, \u0131s\u0131ya duyarl\u0131 uygulamalar<\/td>\n<\/tr>\n
Al\u00fcminyum-demir bronz (CuAl10Fe3)<\/td>\n\u0130yi<\/td>\nY\u00fcksek<\/td>\nIl\u0131man<\/td>\nDarbeye dayan\u0131kl\u0131 s\u00fcr\u00fcc\u00fcler, daha b\u00fcy\u00fck mod\u00fcller<\/td>\n<\/tr>\n
S\u00fcnek d\u00f6kme demir (ya\u015fland\u0131rma i\u015flemine tabi tutulmu\u015f)<\/td>\nFakir<\/td>\nIl\u0131man<\/td>\nD\u00fc\u015f\u00fck<\/td>\nYaln\u0131zca yava\u015f, kritik olmayan s\u00fcr\u00fcc\u00fcler<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Pratik bir kural: g\u00fcnde sekiz saat veya daha fazla \u00e7al\u0131\u015fan ve s\u0131k\u0131\u015fmaya tahamm\u00fcl edemeyen tahrik sistemleri i\u00e7in kalay bronz; aral\u0131kl\u0131 ancak a\u011f\u0131r y\u00fckler i\u00e7in al\u00fcminyum-demir bronz; yaln\u0131zca tahrik sistemi g\u00fcnde birka\u00e7 devirden daha az d\u00f6nd\u00fc\u011f\u00fcnde ve b\u00fct\u00e7e k\u0131s\u0131tl\u0131 oldu\u011funda d\u00f6kme demir kullan\u0131l\u0131r. D\u00f6kme demir \u00e7arklarda ya\u015fland\u0131rma i\u015flemi zorunludur \u00e7\u00fcnk\u00fc bu i\u015flem, aksi takdirde i\u015fleme s\u0131ras\u0131nda \u00e7ark\u0131 deforme edecek olan i\u00e7 d\u00f6k\u00fcm gerilimlerini ortadan kald\u0131r\u0131r.<\/p>\n

\"Farkl\u0131<\/p>\n<\/section>\n

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Performans Verileri: Verimlilik, Temas \u015eekli ve Geri Tepme<\/h2>\n

A\u015fa\u011f\u0131daki rakamlar, DIN 7 M5 setinde, al\u00fcminyum-demir bronz di\u015fli ve ta\u015flanm\u0131\u015f 20CrMnTi giri\u015f mili ile 1500 rpm giri\u015f h\u0131z\u0131nda, ISO VG 460 di\u015fli ya\u011f\u0131 ile ya\u011f banyosu ya\u011flamas\u0131 yap\u0131larak kalite kontrol laboratuvar\u0131m\u0131zda \u00f6l\u00e7\u00fclm\u00fc\u015ft\u00fcr. Bunlar her parti i\u00e7in garanti edilen bir rakamdan ziyade tipik bir aral\u0131k olarak okunmal\u0131d\u0131r.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Parametre<\/th>\nTipik Aral\u0131k<\/th>\nNotlar<\/th>\n<\/tr>\n<\/thead>\n
20:1 oran\u0131nda s\u00fcr\u00fc\u015f verimlili\u011fi<\/td>\n82 \u2013 88 %<\/td>\nToprak kurdu, bronz tekerlek, ya\u011f banyosu<\/td>\n<\/tr>\n
60:1 oran\u0131nda s\u00fcr\u00fc\u015f verimlili\u011fi<\/td>\n65 \u2013 72 %<\/td>\nAyn\u0131 konfig\u00fcrasyon, daha y\u00fcksek oran<\/td>\n<\/tr>\n
Temas deseni kapsam\u0131<\/td>\n\u2265 60 % di\u015f y\u00fcz\u00fc<\/td>\n50 % y\u00fck alt\u0131nda 4 saatlik al\u0131\u015ft\u0131rma s\u00fcresinden sonra<\/td>\n<\/tr>\n
Di\u015f bo\u015flu\u011fu (DIN 7)<\/td>\n60 \u2013 110 \u00b5m<\/td>\nMerkez mesafesi ayar pulu ile ayarlanm\u0131\u015ft\u0131r.<\/td>\n<\/tr>\n
Ya\u011f karteri s\u0131cakl\u0131\u011f\u0131ndaki art\u0131\u015f<\/td>\nOrtam s\u0131cakl\u0131\u011f\u0131n\u0131n 30-45 \u00b0C \u00fczerinde<\/td>\nS\u00fcrekli \u00e7al\u0131\u015fma, harici so\u011futma gerektirmez.<\/td>\n<\/tr>\n
1500 devir\/dakikada g\u00fcr\u00fclt\u00fc<\/td>\n1 metre mesafede 58 \u2013 64 dB<\/td>\n\u0130zo-serbest test odas\u0131<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Bu tahrik sistemlerinde en \u00f6nemli tasar\u0131m dersi, 20:1 ile 60:1 aras\u0131ndaki verimlilik fark\u0131d\u0131r: 40:1'in \u00fczerindeki her bir azaltma noktas\u0131, verimlilikte iki ila \u00fc\u00e7 puanl\u0131k bir kayba neden olur. A\u015fa\u011f\u0131 ak\u0131\u015f makinesinin 40:1'den daha y\u00fcksek bir orana ve y\u00fcksek verimlili\u011fe ihtiyac\u0131 oldu\u011funda, tek kademeli bir giri\u015fi helisel veya d\u00fcz bir ikincil kademeyle birle\u015ftirmek, birincil kademeyi tek ba\u015f\u0131na itmekten neredeyse her zaman daha ucuzdur.<\/p>\n<\/section>\n

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Silindirik Sonsuz Di\u015fli \u00c7arklar\u0131 Se\u00e7im K\u0131lavuzu<\/h2>\n

Yeni bir silindirik sonsuz di\u015fli tahrik sisteminin boyutland\u0131rmas\u0131n\u0131n b\u00fcy\u00fck bir k\u0131sm\u0131n\u0131 alt\u0131 girdi belirler. Bunlar\u0131 ilk \u00e7izimde do\u011fru yapmak, prototip do\u011frulama s\u0131ras\u0131nda haftalarca s\u00fcren kar\u015f\u0131l\u0131kl\u0131 yaz\u0131\u015fmalardan tasarruf sa\u011flar.<\/p>\n