{"id":1403,"date":"2026-06-29T03:32:53","date_gmt":"2026-06-29T03:32:53","guid":{"rendered":"https:\/\/worm-and-worm-wheel.com\/?p=1403"},"modified":"2026-06-29T03:32:53","modified_gmt":"2026-06-29T03:32:53","slug":"worm-and-worm-wheel-for-textile-loom-and-yarn-winding-machines","status":"publish","type":"post","link":"https:\/\/worm-and-worm-wheel.com\/tr\/worm-and-worm-wheel-for-textile-loom-and-yarn-winding-machines\/","title":{"rendered":"Tekstil Dokuma Tezgahlar\u0131 ve \u0130plik Sarma Makineleri i\u00e7in Sonsuz Di\u015fli ve Sonsuz Di\u015fli \u00c7ark\u0131"},"content":{"rendered":"
\n

<\/p>\n

\n

Kore Ever-Power \u00b7 Uygulama M\u00fchendisli\u011fi K\u0131lavuzu<\/p>\n

Tekstil Dokuma Tezgahlar\u0131 ve \u0130plik Sarma Makineleri i\u00e7in Sonsuz Di\u015fli ve Sonsuz Di\u015fli \u00c7ark\u0131<\/h1>\n

Dakikada 1200 metre h\u0131zla \u00e7al\u0131\u015fan bir iplik sarma makinesi, 45 dakika i\u00e7inde konik bir bobine 2 kg'l\u0131k bir paket sarar. E\u011fer travers mekanizmas\u0131n\u0131 \u00e7al\u0131\u015ft\u0131ran sonsuz di\u015fli \u00e7iftinin h\u0131z\u0131 %3 oran\u0131nda de\u011fi\u015firse, iplik gerilimi %4 ila %5 oran\u0131nda dalgalan\u0131r; bu da sar\u0131lm\u0131\u015f pakette sert ve yumu\u015fak bantlar olu\u015fturarak, dokuma tezgah\u0131nda sonraki a\u00e7ma i\u015flemi s\u0131ras\u0131nda iplik kopmas\u0131na neden olur. Tekstil \u00fcretiminde, sonsuz di\u015fli \u00e7iftinin \u00e7\u0131k\u0131\u015f\u0131ndaki h\u0131z tutarl\u0131l\u0131\u011f\u0131 do\u011frudan ipli\u011fin \u00f6mr\u00fcn\u00fc etkiler.<\/p>\n

Tekstil tahrik sistemleri m\u00fchendisiyle g\u00f6r\u00fc\u015f\u00fcn \u2192<\/a><\/p>\n<\/div>\n

<\/p>\n

\n
H\u0131zl\u0131 Cevap<\/div>\n

Tekstil makineleri \u2013 iplik sarma makineleri, dokuma tezgahlar\u0131, iplik e\u011firme makineleri ve \u00f6rme makineleri \u2013 travers tahrikleri, iplik a\u00e7ma ve alma mekanizmalar\u0131, kam tahrikleri ve bobin konumland\u0131rmas\u0131 i\u00e7in sonsuz di\u015fli \u00e7iftleri kullan\u0131r. En \u00f6nemli \u015fartname zorlu\u011fu iplik geriliminin tutarl\u0131l\u0131\u011f\u0131d\u0131r: Sonsuz di\u015fli \u00e7ifti, iplik gerilimi dalgalanmas\u0131n\u0131 paket yo\u011funlu\u011fu de\u011fi\u015fimini ve sonraki a\u015famalarda k\u0131r\u0131lmay\u0131 \u00f6nleyen %2 ila %3 aral\u0131\u011f\u0131nda tutmak i\u00e7in art\u0131 veya eksi %1,5'in alt\u0131nda h\u0131z de\u011fi\u015fimi sa\u011flamal\u0131d\u0131r. \u0130plik gerilimi-h\u0131z e\u011frisi analizi bu ili\u015fkiyi \u015fu \u015fekilde nicelendirir: \u0394T\/T = k \u00d7 \u0394V\/V, burada k, d\u00fc\u015f\u00fck esneme \u00f6zelli\u011fine sahip sentetik iplikler i\u00e7in 1,2'den y\u00fcksek esneme \u00f6zelli\u011fine sahip do\u011fal elyaflar i\u00e7in 1,8'e kadar de\u011fi\u015fir. Ra 0,4 \u00b5m'de ta\u015flanm\u0131\u015f sonsuz di\u015fli \u00e7iftleri %1'in alt\u0131nda h\u0131z de\u011fi\u015fimi \u00fcretirken; Ra 1,6 \u00b5m'de di\u015fli \u00e7iftleri, \u00e7o\u011fu iplik t\u00fcr\u00fc i\u00e7in gerilim tolerans\u0131n\u0131 a\u015fan %3 ila %5'lik bir de\u011fi\u015fim \u00fcretir. Tekstil sonsuz di\u015fli \u00e7iftleri, herhangi bir sekt\u00f6rdeki en k\u00fc\u00e7\u00fck (mod\u00fcl 0,5 ila 1,5, merkez mesafesi 15 ila 40 mm) ve en hafif y\u00fckl\u00fc (0,5 ila 10 N\u00b7m) di\u015fliler aras\u0131ndad\u0131r; ancak fabrika ba\u015f\u0131na birim say\u0131s\u0131 en y\u00fcksektir: tek bir dokuma veya sarma fabrikas\u0131nda 200 ila 1000 adet ayr\u0131 \u00e7ift.<\/p>\n<\/div>\n


\n\"Tekstil<\/p>\n

Tekstil makinelerinde sonsuz di\u015fli tahrik sistemleri kullan\u0131l\u0131r.<\/h2>\n
\n
\n

Modern bir tekstil fabrikas\u0131nda, her biri dakikada 500 ila 2.000 metre iplik i\u015fleyen hassas mekanizmalar\u0131 \u00e7al\u0131\u015ft\u0131ran 1 ila 8 adet sonsuz di\u015fli \u00e7iftine sahip y\u00fczlerce makine bulunur. 500 milli bir sar\u0131m salonunda 500 ila 1.500 adet sonsuz di\u015fli \u00e7ifti; 200 tezgahl\u0131 bir dokuma at\u00f6lyesinde ise 400 ila 1.600 adet sonsuz di\u015fli \u00e7ifti bulunur. Tek bir tekstil tesisindeki toplam \u00fcnite say\u0131s\u0131, bu makale serisindeki di\u011fer t\u00fcm uygulamalar\u0131n toplam say\u0131s\u0131n\u0131 genellikle a\u015fmaktad\u0131r.<\/p>\n

Bu minik sonsuz di\u015fli \u00e7iftleri (\u00e7o\u011fu ba\u015fparmaktan daha k\u00fc\u00e7\u00fck), tork kapasitesinden ziyade h\u0131z tutarl\u0131l\u0131\u011f\u0131n\u0131n daha \u00f6nemli oldu\u011fu hassas i\u015flevleri yerine getirir; bu durum, torkun en \u00f6nemli unsur oldu\u011fu a\u011f\u0131r sanayi uygulamalar\u0131n\u0131n (A25 \u00e7imento, A26 madencilik) tam tersidir.<\/p>\n<\/div>\n

\"Tekstil<\/div>\n<\/div>\n
\n
\n
\u0130plik Sarma \u2014 travers tahrik<\/div>\n

Sonsuz di\u015fli \u00e7ifti, sarma i\u015flemi s\u0131ras\u0131nda ipli\u011fi bobin \u00fczerinde ileri geri hareket ettiren travers kam\u0131n\u0131 veya ileri geri hareket eden k\u0131lavuzu tahrik eder. Travers h\u0131z\u0131, ipli\u011fin \u00e7aprazlama a\u00e7\u0131s\u0131n\u0131 ve paket yo\u011funlu\u011funu belirler. H\u0131zdaki de\u011fi\u015fim, sar\u0131lm\u0131\u015f pakette sert ve yumu\u015fak halkalar olarak g\u00f6r\u00fclebilen yo\u011funluk bantlanmas\u0131na neden olur. Sarma pozisyonu ba\u015f\u0131na 1 ila 3 sonsuz di\u015fli \u00e7ifti; makine ba\u015f\u0131na 100 ila 500 pozisyon.<\/p>\n<\/div>\n

\n
Dokuma Tezgah\u0131 \u2014 iplik a\u00e7ma ve toplama<\/div>\n

\u00c7\u00f6zg\u00fc ipli\u011fini kontroll\u00fc bir h\u0131zda \u00e7\u00f6zg\u00fc kiri\u015finden serbest b\u0131rakan mekanizma. Sarma mekanizmas\u0131 ise bitmi\u015f kuma\u015f\u0131 kuma\u015f rulosuna sarar. Her ikisi de hassas h\u0131z kontrol\u00fc i\u00e7in sonsuz di\u015fli \u00e7iftleri kullan\u0131r. Kendili\u011finden kilitlenen mekanizma, atk\u0131 ipli\u011fi yerle\u015ftirme i\u00e7in tezgah durdu\u011funda \u00e7\u00f6zg\u00fc gerilimini sabit tutarak yeniden ba\u015flatmada gerilim art\u0131\u015flar\u0131n\u0131 \u00f6nler. Tezgah ba\u015f\u0131na 2 ila 4 \u00e7ift; a\u00e7\u0131kl\u0131k ba\u015f\u0131na 100 ila 400 tezgah.<\/p>\n<\/div>\n<\/div>\n

<\/p>\n

\u0130plik gerilimi ve h\u0131z e\u011frisi \u2014 sonsuz di\u015fli h\u0131z\u0131ndaki de\u011fi\u015fimin kopmaya nas\u0131l yol a\u00e7t\u0131\u011f\u0131<\/h2>\n

\u0130plik sert bir cisim de\u011fil, gerilim alt\u0131nda uzayan elastik bir elyaft\u0131r. Sarma h\u0131z\u0131 anl\u0131k olarak artt\u0131\u011f\u0131nda (sonsuz di\u015fli \u00e7ifti iletim hatas\u0131 nedeniyle), besleme noktas\u0131 ile bobin y\u00fczeyi aras\u0131ndaki iplik uzar ve gerilimi art\u0131r\u0131r. H\u0131z azald\u0131\u011f\u0131nda ise iplik gev\u015fer ve gerilimi azalt\u0131r. Gerilimdeki dalgalanma, ipli\u011fin elastik \u00f6zellikleriyle g\u00fc\u00e7lendirilerek h\u0131z de\u011fi\u015fimine orant\u0131l\u0131d\u0131r.<\/p>\n

\n
\u0130plik Gerilimi Dalgalanma Form\u00fcl\u00fc<\/div>\n
\u0394T \/ T_nominal = k \u00d7 \u0394V \/ V<\/div>\n
\u0394T = gerilim dalgalanmas\u0131 (N)<\/div>\n
T_nominal = ayar noktas\u0131 gerilimi (N)<\/div>\n
k = iplik elastikiyetini art\u0131rma fakt\u00f6r\u00fc (1,2 ila 1,8)<\/div>\n
\u0394V \/ V = \u200b\u200bsonsuz di\u015fli \u00e7ifti h\u0131z de\u011fi\u015fimi (kesir)<\/div>\n
K\u0131r\u0131lma e\u015fi\u011fi: \u0394T \/ T_nominal > 5% \u2192 \u00fcstel k\u0131r\u0131lma oran\u0131 art\u0131\u015f\u0131<\/div>\n<\/div>\n
\n\n\n\n\n\n\n\n
Solucan biti\u015fi<\/th>\nH\u0131z de\u011fi\u015fimi \u0394V\/V<\/th>\nPolyester (k=1,2)<\/th>\nPamuk (k=1,5)<\/th>\nY\u00fcn\/ipek (k=1,8)<\/th>\nvs 5% k\u0131r\u0131lma limiti<\/th>\n<\/tr>\n<\/thead>\n
Ra 0,4 \u00b5m (toprak)<\/td>\n\u00b10.8%<\/td>\n1.0%<\/td>\n1.2%<\/td>\n1.4%<\/td>\nTamam\u0131 i\u00e7inde \u2713<\/td>\n<\/tr>\n
Ra 0,8 \u00b5m (ince di\u015fli)<\/td>\n\u00b12.0%<\/td>\n2.4%<\/td>\n3.0%<\/td>\n3.6%<\/td>\nDo\u011fal elyaflar i\u00e7in marjinal<\/td>\n<\/tr>\n
Ra 1,6 \u00b5m (standart di\u015fli)<\/td>\n\u00b14.0%<\/td>\n4.8%<\/td>\n6.0% \u26a0<\/td>\n7.2% \u26a0<\/td>\nPamuk\/y\u00fcn limitini a\u015f\u0131yor.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n

Tablo, standart di\u015fli sonsuz vida \u00e7iftlerinin (Ra 1,6 \u00b5m) pamuk ve y\u00fcn i\u00e7in %5'lik k\u0131r\u0131lma e\u015fi\u011fini a\u015ft\u0131\u011f\u0131n\u0131 ve do\u011fal elyaf sar\u0131m makinelerinde \u00f6l\u00e7\u00fclebilir iplik k\u0131r\u0131lma art\u0131\u015flar\u0131na neden oldu\u011funu ortaya koymaktad\u0131r. Polyester ve di\u011fer d\u00fc\u015f\u00fck esneme \u00f6zelli\u011fine sahip sentetikler i\u00e7in di\u015fli \u00e7iftler %4,8 ile marjinal bir performans sergilemektedir. Ta\u015flanm\u0131\u015f \u00e7iftler (Ra 0,4 \u00b5m) ise t\u00fcm iplik t\u00fcrleri i\u00e7in e\u015fi\u011fin olduk\u00e7a alt\u0131nda kalmaktad\u0131r. Ta\u015flama i\u00e7in yap\u0131lan maliyet fark\u0131 (tekstil boyut mod\u00fcllerinde \u00e7ift ba\u015f\u0131na tipik olarak ila ), do\u011fal elyaflar veya ince telli sentetikler sar\u0131ld\u0131k\u00e7a hakl\u0131 \u00e7\u0131kar\u0131lmaktad\u0131r; y\u00fcksek gerilim alt\u0131nda tek bir vardiyadan kaynaklanan iplik k\u0131r\u0131lma maliyeti, makinedeki t\u00fcm \u00e7iftler i\u00e7in ta\u015flama maliyetini a\u015fmaktad\u0131r.<\/p>\n

<\/p>\n

Y\u00fcksek adet say\u0131s\u0131 ve maliyet hassasiyeti \u2014 makine ba\u015f\u0131na y\u00fczlerce \u00e7ift<\/h2>\n

\"Tekstil<\/p>\n

Tek bir otomatik konik sar\u0131m makinesinde, her biri 2 ila 3 sonsuz di\u015fli \u00e7iftine (hareket tahriki, gerilim dengeleyici, paket k\u0131za\u011f\u0131) sahip 48 ila 120 sar\u0131m pozisyonu bulunur. 60 pozisyonlu bir makine yakla\u015f\u0131k 150 ayr\u0131 \u00e7ift i\u00e7erir. 10 makine bulunan bir sar\u0131m salonunda 1.500 \u00e7ift bulunur. Bu \u00f6l\u00e7ekte, \u00e7ift ba\u015f\u0131na 0,50 ABD dolar\u0131 maliyet d\u00fc\u015f\u00fc\u015f\u00fc, salon ba\u015f\u0131na 750 ABD dolar\u0131 tasarruf sa\u011flar ve tipik bir Vietnam veya Kore tekstil fabrikas\u0131nda 3 ila 8 sar\u0131m salonu bulunur. D\u00fc\u015f\u00fck bireysel torka ra\u011fmen maliyet duyarl\u0131l\u0131\u011f\u0131 otomotiv sekt\u00f6r\u00fcne benzer (Madde A30) \u00e7\u00fcnk\u00fc \u00fcnite say\u0131s\u0131 ayn\u0131 hacim ekonomisini yarat\u0131r.<\/p>\n

POM tekerlekler tekstil uygulamalar\u0131nda yayg\u0131n olarak kullan\u0131lmaktad\u0131r.<\/strong> POM (asetal) di\u015fli \u00e7arklar, tekstil sonsuz di\u015fli \u00e7iftlerinde \u00fc\u00e7 nedenden dolay\u0131 evrenseldir: a\u011f\u0131rl\u0131k (\u00e7iftler hareketli travers k\u0131zaklar\u0131na monte edilir - k\u0131zak a\u011f\u0131rl\u0131\u011f\u0131n\u0131n her gram\u0131 atalet ve ivme enerjisini art\u0131r\u0131r), g\u00fcr\u00fclt\u00fc (tekstil i\u015f\u00e7ileri sar\u0131m salonunda 8 saatten fazla zaman ge\u00e7irir - POM, bu hafif y\u00fcklerde bronzdan 10 ila 15 dB(A) daha sessiz \u00e7al\u0131\u015f\u0131r) ve maliyet (POM di\u015fli \u00e7arklar 0,08 ila 0,25 ABD dolar\u0131, bronz ise 0,80 ila 2,50 ABD dolar\u0131 - salon ba\u015f\u0131na 1500 \u00fcnite i\u00e7in belirleyici olan 5 ila 10 katl\u0131k bir fark). Dezavantaj\u0131: POM, tekstil s\u00fcrekli \u00e7al\u0131\u015fma ko\u015fullar\u0131nda 2 ila 4 y\u0131l dayan\u0131rken, bronz 5 ila 8 y\u0131l dayan\u0131r - ancak di\u015fli \u00e7ark ba\u015f\u0131na 0,15 ABD dolar\u0131 ile de\u011fi\u015ftirme maliyeti ihmal edilebilir d\u00fczeydedir.<\/p>\n

<\/p>\n

\n
M\u00fchendislik masas\u0131 notu<\/div>\n

Koreli bir sentetik elyaf \u00fcreticisi, 8 adet otomatik sar\u0131m makinesi (toplam 480 pozisyon, yakla\u015f\u0131k 1200 sonsuz di\u015fli \u00e7ifti) kullanarak, 6 ayl\u0131k bir d\u00f6nemde iplik kopma oran\u0131n\u0131n 1000 kg ba\u015f\u0131na 0,8'den 3,2'ye y\u00fckseldi\u011fini bildirdi. Kopma, a\u011f\u0131rl\u0131kl\u0131 olarak sar\u0131m birikim b\u00f6lgesinde (paket \u00e7ap\u0131n\u0131n artt\u0131\u011f\u0131 ve hassas travers h\u0131z\u0131 ayarlamas\u0131 gerektiren b\u00f6lge) meydana geldi. Yap\u0131lan incelemede, travers tahriklerindeki sonsuz di\u015fli \u00e7iftlerinin (3 y\u0131ll\u0131k POM tekerlekler) a\u015f\u0131nmadan kaynaklanan bo\u015fluk art\u0131\u015f\u0131 g\u00f6sterdi\u011fi (orijinal 3 yay dakikas\u0131, \u00f6l\u00e7\u00fclen 12 yay dakikas\u0131) tespit edildi. Artan bo\u015fluk, her travers y\u00f6n de\u011fi\u015ftirme noktas\u0131nda %2,5'lik bir h\u0131z de\u011fi\u015fimine neden olarak %3,8'lik gerilim art\u0131\u015flar\u0131 yaratt\u0131 (polyester, k = 1,2) - bu oran polyester i\u00e7in %5'lik kopma e\u015fi\u011finin alt\u0131nda, ancak tesisin 8 ay \u00f6nce i\u015flemeye ba\u015flad\u0131\u011f\u0131 kar\u0131\u015f\u0131k elyaf iplikler (polyester-pamuk kar\u0131\u015f\u0131m\u0131, etkili k = 1,4) i\u00e7in e\u015fi\u011fin \u00fczerindeydi. Do\u011fal elyaf bile\u015feni, gerilim hassasiyetini art\u0131rd\u0131. \u00c7\u00f6z\u00fcm: 1200 adet POM tekerle\u011finin tamam\u0131n\u0131 de\u011fi\u015ftirin (toplam maliyet: 1200 \u00d7 0,18 USD = 216 USD par\u00e7a art\u0131 2 g\u00fcnl\u00fck teknisyen i\u015f\u00e7ili\u011fi 380 USD). K\u0131r\u0131lma oran\u0131 1000 kg ba\u015f\u0131na 0,6'ya d\u00fc\u015ft\u00fc - yeni tekerleklerin daha s\u0131k\u0131 ba\u015flang\u0131\u00e7 \u200b\u200bbo\u015flu\u011funa sahip olmas\u0131 nedeniyle (\u00f6nceki partideki 3 ark dakika spesifikasyonuna kar\u015f\u0131l\u0131k 2 ark dakika) orijinal oran\u0131n alt\u0131nda kald\u0131. Ders: Tekstil sonsuz di\u015fli \u00e7ifti tekerlek de\u011fi\u015fimi takvime g\u00f6re de\u011fil, \u00fcr\u00fcn t\u00fcr\u00fcne g\u00f6re planlanmal\u0131d\u0131r - 3. y\u0131lda sentetik iplik i\u00e7in yeterli olan bir \u00e7ift, gerilim hassasiyet fakt\u00f6r\u00fc k daha y\u00fcksek oldu\u011fu i\u00e7in 2. y\u0131lda do\u011fal elyaf kar\u0131\u015f\u0131mlar\u0131 i\u00e7in yetersiz olabilir.<\/p>\n<\/div>\n

<\/p>\n

\u00dc\u00e7 adet tekstil makinesi sonsuz di\u015fli \u00e7ifti spesifikasyon \u00f6rne\u011fi<\/h2>\n

\"Tekstil<\/p>\n

\u00d6rnek 1 \u2014 Kore sentetik elyaf sar\u0131m\u0131: 200 pozisyon, hassas gerilim \u00b12%, servo tahrikli<\/h3>\n

Koreli bir sentetik elyaf \u00fcreticisi, 1200 m\/dak h\u0131zda DTY (\u00e7ekme dokulu iplik) paketleri \u00fcreten 200 pozisyonlu hassas sar\u0131m makinesinin travers tahrikleri i\u00e7in sonsuz di\u015fli \u00e7iftleri belirledi. Gerilim tolerans\u0131: art\u0131 veya eksi %2 (DTY, d\u00fczg\u00fcn k\u0131vr\u0131m tutma i\u00e7in s\u0131k\u0131 gerilim gerektirir). Sonsuz di\u015fli \u00e7ifti: tek ba\u015flang\u0131\u00e7l\u0131, mod\u00fcl 0,8, merkez mesafesi 20 mm, oran 30:1. Ta\u015flanm\u0131\u015f sonsuz di\u015fli Ra 0,4 \u00b5m (h\u0131z de\u011fi\u015fimi %1'in alt\u0131nda - polyester i\u00e7in k = 1,2'de gerilim dalgalanmas\u0131 %1,2, %2 hedefinin olduk\u00e7a alt\u0131nda). \u00c7ark: POM. Motor: pozisyon ba\u015f\u0131na 24 V DC servo (kapal\u0131 d\u00f6ng\u00fc geri besleme yoluyla bireysel gerilim kontrol\u00fc). \u00c7ift ba\u015f\u0131na maliyet: 2,80 USD (ta\u015flanm\u0131\u015f, POM, mod\u00fcl 0,8). 200 pozisyon \u00d7 her biri 2 \u00e7ift i\u00e7in maliyet: 1120 USD. Makine ba\u015f\u0131na y\u0131ll\u0131k iplik \u00fcretim de\u011feri: yakla\u015f\u0131k 2,4 milyon ABD dolar\u0131 \u2014 1.120 ABD dolar\u0131 de\u011ferindeki sonsuz di\u015fli \u00e7iftleri, \u00e7ift maliyetinin 2.000 kat\u0131 de\u011ferinde iplik kalitesini koruyor.<\/p>\n

\u00d6rnek 2 \u2014 Japon hava jetli dokuma tezgah\u0131: iplik b\u0131rakma tahriki, 800 RPM, tezgah kafas\u0131nda ultra kompakt<\/h3>\n

Japon bir dokuma tezgah\u0131 \u00fcreticisi, dakikada 800 atk\u0131 h\u0131z\u0131yla \u00e7al\u0131\u015fan y\u00fcksek h\u0131zl\u0131 hava jetli bir dokuma tezgah\u0131n\u0131n \u00e7\u00f6zg\u00fc ipli\u011fi b\u0131rakma mekanizmas\u0131 i\u00e7in sonsuz di\u015fli \u00e7iftleri belirledi. B\u0131rakma mekanizmas\u0131, \u00e7\u00f6zg\u00fc ipli\u011fini dokuma d\u00f6ng\u00fcs\u00fcyle senkronize edilmi\u015f kontroll\u00fc bir h\u0131zda kiri\u015ften serbest b\u0131rak\u0131yordu; h\u0131zdaki herhangi bir de\u011fi\u015fiklik, g\u00f6r\u00fcn\u00fcr atk\u0131 \u00e7ubu\u011fu kusurlar\u0131na (dokuma kuma\u015fta periyodik yo\u011funluk de\u011fi\u015fimi) neden oluyordu. Sonsuz di\u015fli \u00e7ifti: tek ba\u015flang\u0131\u00e7l\u0131, mod\u00fcl 0,6, merkez mesafesi 15 mm, oran 40:1 - bu 35 makaleden olu\u015fan serinin tamam\u0131ndaki en k\u00fc\u00e7\u00fck sonsuz di\u015fli \u00e7iftlerinden biri. Ta\u015flanm\u0131\u015f sonsuz di\u015fli Ra 0,3 \u00b5m (h\u0131z de\u011fi\u015fimi %0,8'in alt\u0131nda). \u00c7ark: PA66-GF15 (cam elyaf takviyeli naylon - 3 N\u00b7m'lik b\u0131rakma torku, k\u00fc\u00e7\u00fck 15 mm merkez mesafesinde POM kapasitesini a\u015f\u0131yordu). Kendili\u011finden kilitlenme \u015fart: her atk\u0131 yerle\u015ftirme d\u00f6ng\u00fcs\u00fc aras\u0131ndaki milisaniyelik duraklama s\u0131ras\u0131nda \u00e7\u00f6zg\u00fc gerilimini sabit tutuyordu. \u00c7ift ba\u015f\u0131na maliyet: 3,50 USD. 1 m mesafedeki g\u00fcr\u00fclt\u00fc: 38 dB(A) (85 dB(A) dokuma tezgah\u0131 g\u00fcr\u00fclt\u00fcs\u00fcn\u00fcn \u00fczerinde duyulmaz). G\u00f6zat tekstil makinesi i\u00e7in sonsuz di\u015fli<\/a> Dokuma, sarma ve iplik e\u011firme makineleri uygulamalar\u0131 i\u00e7in se\u00e7enekler.<\/p>\n

Vaka 3 \u2014 Vietnam pamuk iplik e\u011firme makinesi: 500 i\u011f, maliyet odakl\u0131, di\u015fli \u00e7arkl\u0131 kabul edilebilir.<\/h3>\n

Vietnaml\u0131 bir pamuk iplik fabrikas\u0131, 500 i\u011fli bir ring iplik makinesinin halka travers tahrikleri i\u00e7in sonsuz di\u015fli \u00e7iftleri belirledi. Halka traversi, iplik demetini (i\u011f \u00fczerindeki iplik paketi) olu\u015fturmak i\u00e7in halka ray\u0131n\u0131 yukar\u0131 ve a\u015fa\u011f\u0131 hareket ettirir; bu, nispeten yava\u015f ve d\u00fc\u015f\u00fck hassasiyetli bir harekettir ve iplik demeti sar\u0131m geometrisi orta d\u00fczeyde yo\u011funluk de\u011fi\u015fimine tolerans g\u00f6sterdi\u011fi i\u00e7in %5'in alt\u0131nda h\u0131z de\u011fi\u015fimi kabul edilebilir. Sonsuz di\u015fli \u00e7ifti: tek ba\u015flang\u0131\u00e7l\u0131, mod\u00fcl 1, merkez mesafesi 25 mm, oran 20:1. Di\u015fli sonsuz vida Ra 1,2 \u00b5m (ince di\u015fli \u2013 k = 1,5'te pamuk i\u00e7in h\u0131z de\u011fi\u015fimi yakla\u015f\u0131k %2,5, gerilim dalgalanmas\u0131 %3,8, %5 s\u0131n\u0131r\u0131 i\u00e7inde). \u00c7ark: POM. \u00c7ift ba\u015f\u0131na maliyet: 0,85 USD. 500 i\u011f \u00d7 her biri 1 \u00e7ift i\u00e7in maliyet: 425 USD. Di\u015fli frezeleme y\u00f6ntemi, ta\u015flama y\u00f6ntemine (1,80 USD) k\u0131yasla \u00e7ift ba\u015f\u0131na 0,95 USD tasarruf sa\u011flad\u0131; bu da fabrikadaki 12 \u00e7er\u00e7eve i\u00e7in toplamda 475 USD'lik \u00f6nemli bir tasarruf anlam\u0131na geliyor. Bu \u00f6zellik, t\u00fcm tekstil uygulamalar\u0131n\u0131n ta\u015flanm\u0131\u015f sonsuz di\u015fli \u00e7iftlerine ihtiya\u00e7 duymad\u0131\u011f\u0131n\u0131 g\u00f6steriyor; gerilim hassasiyeti form\u00fcl\u00fc, \"tekstil = ta\u015flanm\u0131\u015f\" genel varsay\u0131m\u0131ndan ziyade, son i\u015flem se\u00e7imini y\u00f6nlendirmelidir.<\/p>\n

<\/p>\n

S\u0131k\u00e7a sorulan sorular<\/h2>\n
\n
\nS: Kulland\u0131\u011f\u0131m ipli\u011fin esneklik fakt\u00f6r\u00fc k'y\u0131 nas\u0131l belirlerim?<\/summary>\n

\u0130plik \u00e7ekme mod\u00fcl\u00fcn\u00fc (birim gerinim ba\u015f\u0131na kuvvet) bir iplik \u00e7ekme test cihaz\u0131 (Instron veya e\u015fde\u011feri) kullanarak sar\u0131m h\u0131z\u0131nda \u00f6l\u00e7\u00fcn. k = (E_dinamik \/ E_statik) form\u00fcl\u00fcn\u00fc kullanarak hesaplay\u0131n; burada E_dinamik sar\u0131m h\u0131z\u0131ndaki mod\u00fcl, E_statik ise s\u0131f\u0131r h\u0131zdaki mod\u00fcld\u00fcr. \u00c7o\u011fu ticari iplik i\u00e7in: polyester filament k = 1,1 ila 1,3; pamuk elyaf k = 1,4 ila 1,6; y\u00fcn k = 1,6 ila 1,8; ipek k = 1,5 ila 1,7; naylon filament k = 1,3 ila 1,5. Kar\u0131\u015f\u0131m iplikler i\u00e7in a\u011f\u0131rl\u0131kl\u0131 ortalama kullan\u0131l\u0131r: polyester\/ pamuk kar\u0131\u015f\u0131m\u0131 i\u00e7in k = 0,65 \u00d7 1,2 + 0,35 \u00d7 1,5 = 1,31. Gerilim form\u00fcl\u00fcnde k de\u011ferini kullanarak sonsuz di\u015fli \u00e7iftinden izin verilen maksimum h\u0131z de\u011fi\u015fimini belirleyin.<\/p>\n<\/details>\n

\nS: Tekstil sonsuz di\u015fli \u00e7iftli POM tekerlekleri ne s\u0131kl\u0131kla de\u011fi\u015ftirilmelidir?<\/summary>\n

Tekstil sarma makinelerindeki POM tekerlekleri, s\u00fcrekli 2 vardiya \u00e7al\u0131\u015fmas\u0131nda (y\u0131lda 4.000 ila 6.000 saat) tipik olarak 2 ila 4 y\u0131l dayan\u0131r. \u00d6mr\u00fc s\u0131n\u0131rlayan fakt\u00f6r, a\u015f\u0131nmadan kaynaklanan bo\u015fluk art\u0131\u015f\u0131d\u0131r; bo\u015fluk ba\u015flang\u0131\u00e7 \u200b\u200bde\u011ferinin iki kat\u0131na \u00e7\u0131kt\u0131\u011f\u0131nda (\u00f6rne\u011fin 3'ten 6 ark dakikaya), h\u0131z de\u011fi\u015fimi orant\u0131l\u0131 olarak artar ve gerilim tolerans\u0131n\u0131 a\u015fabilir. De\u011fi\u015ftirme program\u0131, i\u015flenen iplik t\u00fcr\u00fcne g\u00f6re belirlenir: d\u00fc\u015f\u00fck k sentetikler (polyester) i\u00e7in, ba\u015flang\u0131\u00e7 \u200b\u200bbo\u015flu\u011funun 2 kat\u0131nda; y\u00fcksek k do\u011fal elyaflar (pamuk, y\u00fcn) i\u00e7in, ba\u015flang\u0131\u00e7 \u200b\u200bbo\u015flu\u011funun 1,5 kat\u0131nda de\u011fi\u015ftirilir. POM tekerleklerinin maliyeti 0,08 ila 0,25 ABD dolar\u0131 aras\u0131nda oldu\u011fundan, de\u011fi\u015ftirme maliyeti ihmal edilebilir d\u00fczeydedir; tekerle\u011fe eri\u015fim ve de\u011fi\u015ftirme i\u015f\u00e7ili\u011fi (pozisyon ba\u015f\u0131na 5 ila 15 dakika) bask\u0131n de\u011fi\u015ftirme maliyetidir.<\/p>\n<\/details>\n

\nS: Tekstil sonsuz di\u015fli tak\u0131mlar\u0131nda daha uzun \u00f6m\u00fcr i\u00e7in bronz di\u015fli \u00e7arklar kullan\u0131labilir mi?<\/summary>\n

Teknik olarak evet, ancak a\u011f\u0131rl\u0131k ve g\u00fcr\u00fclt\u00fc dezavantajlar\u0131 bronzu \u00e7o\u011fu tekstil uygulamas\u0131 i\u00e7in pratik olmaktan \u00e7\u0131kar\u0131yor. Tekstil sonsuz di\u015fli \u00e7iftleri, her gram\u0131n ivme enerjisini ve motor boyutunu art\u0131rd\u0131\u011f\u0131 hareketli ta\u015f\u0131y\u0131c\u0131lara (sarma traversi) monte edilir. 8 gram a\u011f\u0131rl\u0131\u011f\u0131ndaki bronz bir di\u015fli, 2 gram a\u011f\u0131rl\u0131\u011f\u0131ndaki POM di\u015fliye k\u0131yasla pozisyon ba\u015f\u0131na 6 gram daha fazla a\u011f\u0131rl\u0131k ekler; 200 pozisyon boyunca bu, 1,2 kg ek hareketli k\u00fctle anlam\u0131na gelir ve travers y\u00f6n\u00fc ba\u015f\u0131na ila daha fazla motor g\u00fcc\u00fc gerektirir. Bronz ayr\u0131ca tekstil h\u0131zlar\u0131nda POM'dan 10 ila 15 dB(A) daha fazla g\u00fcr\u00fclt\u00fc \u00fcretir; bu da salon g\u00fcr\u00fclt\u00fcs\u00fcn\u00fc 78 dB(A)'dan 85 dB(A) mesleki s\u0131n\u0131r\u0131na do\u011fru iter. Planl\u0131 de\u011fi\u015ftirme ile POM, makinenin \u00f6mr\u00fc boyunca bronzdan daha uygun maliyetlidir.<\/p>\n<\/details>\n

\nS: T\u00fcy ve lif kirlili\u011fi tekstil sonsuz di\u015fli tak\u0131mlar\u0131n\u0131 etkiler mi?<\/summary>\n

Tekstil ortamlar\u0131nda, t\u00fcm makine y\u00fczeylerine \u00e7\u00f6ken havada u\u00e7u\u015fan t\u00fcy (k\u0131sa lif par\u00e7alar\u0131) olu\u015fur. Sonsuz di\u015fli \u00e7iftinin a\u011f\u0131na giren t\u00fcy, yumu\u015fak bir a\u015f\u0131nd\u0131r\u0131c\u0131 g\u00f6revi g\u00f6r\u00fcr; metal par\u00e7ac\u0131klar\u0131ndan veya \u00e7imento tozundan daha az zararl\u0131d\u0131r, ancak birikmesine izin verilirse POM a\u015f\u0131nmas\u0131n\u0131 ila oran\u0131nda h\u0131zland\u0131rmaya yeterlidir. \u00c7o\u011fu tekstil sonsuz di\u015fli \u00e7ifti a\u00e7\u0131kt\u0131r (s\u0131zd\u0131rmaz bir muhafaza yoktur), \u00e7\u00fcnk\u00fc hafif y\u00fckler ya\u011f veya gres gerektirmez; 5 N\u00b7m'nin alt\u0131ndaki torklarda kuru POM-\u00e7elik temas\u0131 yeterlidir. D\u00fczenli olarak (haftal\u0131k) bas\u0131n\u00e7l\u0131 hava ile temizleme, di\u015fli a\u011f\u0131ndan biriken t\u00fcy\u00fc uzakla\u015ft\u0131r\u0131r. Y\u00fcksek t\u00fcy olu\u015fumu olan ortamlarda (pamuk tarama, fitilleme), di\u015fli a\u011f\u0131n\u0131n \u00fczerine basit bir ke\u00e7e toz \u00f6rt\u00fcs\u00fc, s\u0131zd\u0131rmaz bir muhafazan\u0131n maliyeti veya karma\u015f\u0131kl\u0131\u011f\u0131 olmadan t\u00fcy giri\u015fini oran\u0131nda azalt\u0131r.<\/p>\n<\/details>\n

\nS: Tekstil sonsuz di\u015fli tak\u0131mlar\u0131n\u0131n tipik maliyeti nedir?<\/summary>\n

Bu 35 \u00fcr\u00fcnl\u00fck serinin en k\u00fc\u00e7\u00fck ve en ucuz modeli: Mod\u00fcle, y\u00fczey i\u015flemine (t\u0131rt\u0131kl\u0131 veya ta\u015flanm\u0131\u015f) ve hacme ba\u011fl\u0131 olarak \u00e7ift ba\u015f\u0131na 0,65 ila 4,50 ABD dolar\u0131. 0,6 ila 0,8 mod\u00fclde POM tekerle\u011fi ile: t\u0131rt\u0131kl\u0131 0,65 ila 1,20 ABD dolar\u0131, ta\u015flanm\u0131\u015f 1,80 ila 3,50 ABD dolar\u0131. 1,0 ila 1,5 mod\u00fclde: t\u0131rt\u0131kl\u0131 0,85 ila 1,80 ABD dolar\u0131, ta\u015flanm\u0131\u015f 2,20 ila 4,50 ABD dolar\u0131. Hacim fiyatland\u0131rmas\u0131: 1.000 adetten fazla al\u0131mlarda ila indirim, 5.000 adetten fazla al\u0131mlarda ila indirim. Otomotiv (A30) ile kar\u015f\u0131la\u015ft\u0131r\u0131n (0,65 ila 4,20 ABD dolar\u0131) \u2014 birim ba\u015f\u0131na fiyatland\u0131rma benzer ancak kalite \u00e7er\u00e7eveleri farkl\u0131 (tekstil PPAP\/IATF gereksinimine sahip de\u011fil; kalite SPC Cpk yerine iplik kopma oran\u0131 ile do\u011frulan\u0131yor).<\/p>\n<\/details>\n<\/div>\n

<\/p>\n

Tekstil makinelerinde kullan\u0131lan sonsuz di\u015fli \u00e7iftleri, a\u011f\u0131r sanayinin aksine, teknik \u00f6zellik spektrumunun tam tersi ucunda yer al\u0131r: en k\u00fc\u00e7\u00fck mod\u00fcller (0,5 ila 1,5), en d\u00fc\u015f\u00fck torklar (0,5 ila 10 N\u00b7m) ve bu serideki herhangi bir uygulamaya g\u00f6re en y\u00fcksek \u00fcnite say\u0131lar\u0131 (fabrika ba\u015f\u0131na 200 ila 1.500 \u00e7ift). Ancak hassasiyet gereksinimi, tak\u0131m tezgah\u0131 uygulamalar\u0131yla kar\u015f\u0131la\u015ft\u0131r\u0131labilir (A22 ila A24 maddeleri): iplik gerilimini kopma e\u015fi\u011fi i\u00e7inde tutmak i\u00e7in h\u0131z varyasyonu art\u0131 veya eksi %1,5'in alt\u0131nda olmal\u0131d\u0131r. \u0130plik gerilimi-h\u0131z e\u011frisi analizi \u2014 \u0394T\/T = k \u00d7 \u0394V\/V \u2014 neden do\u011fal elyaflar ve ince sentetikler i\u00e7in ta\u015flanm\u0131\u015f sonsuz di\u015fli \u00e7iftlerinin zorunlu oldu\u011funu, kaba sentetikler ve gerilim tolerans\u0131n\u0131n daha geni\u015f oldu\u011fu ring iplik e\u011firme i\u00e7in ise frezelenmi\u015f \u00e7iftlerin kabul edilebilir oldu\u011funu nicel olarak ortaya koymaktad\u0131r. POM tekerlekleri evrenseldir \u00e7\u00fcnk\u00fc a\u011f\u0131rl\u0131k, g\u00fcr\u00fclt\u00fc ve maliyet avantajlar\u0131, daha k\u0131sa de\u011fi\u015ftirme d\u00f6ng\u00fcs\u00fcn\u00fcn dezavantajlar\u0131ndan daha a\u011f\u0131r basar; tekerlek ba\u015f\u0131na 0,08 ila 0,25 ABD dolar\u0131 olan de\u011fi\u015ftirme maliyeti, tek bir kopma olay\u0131nda kaybedilen iplik de\u011ferinden daha d\u00fc\u015f\u00fckt\u00fcr.<\/p>\n

Tekstil makineleri \u00fcreticileri ve fabrika m\u00fchendisleri i\u00e7in, m\u00fchendislik masam\u0131z iplik tipinize g\u00f6re gerilim hassasiyetini hesaplar ve do\u011fru apre derecesini \u00f6nerir. Standart katalog minyat\u00fcr sonsuz di\u015fli tak\u0131mlar\u0131<\/a> Mod\u00fcl 0,5 ile 1,5 aras\u0131nda de\u011fi\u015fen tekstil boyutlar\u0131n\u0131, 15 ile 40 mm aras\u0131ndaki merkez mesafesini ve POM ve PA66 tekerlek se\u00e7eneklerini kapsar. Sipari\u015finizi g\u00f6nderin. tekstil tahrik spesifikasyonu<\/a> \u0130plik t\u00fcr\u00fc, sar\u0131m h\u0131z\u0131, gerilim tolerans\u0131 ve makine ba\u015f\u0131na birim miktar\u0131 ile birlikte.<\/p>\n

<\/p>\n

\n

Tekstil makineleri i\u00e7in sonsuz di\u015fli \u00e7iftlerinin \u00f6zelliklerini belirlemek mi istiyorsunuz?<\/h3>\n

\u0130plik tipi, sar\u0131m veya tezgah h\u0131z\u0131, gerilim tolerans\u0131, pozisyon say\u0131s\u0131 ve y\u0131ll\u0131k birim miktar\u0131n\u0131 g\u00f6nderin. Gerilim hassasiyetini hesaplay\u0131p \u00fcretim hacminize uygun son i\u015flem kalitesini, mod\u00fcl\u00fc ve tekerlek malzemesini \u00f6nerece\u011fiz.<\/p>\n

Tekstil tahrik sistemi spesifikasyonu isteyin \u2192<\/a><\/p>\n<\/div>\n

Edit\u00f6r: Cxm<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

Korea Ever-Power \u00b7 Application Engineering Guide Worm and Worm Wheel for Textile Loom and Yarn Winding Machines A yarn winding machine running at 1,200 metres per minute builds a 2 kg package on a cone bobbin over 45 minutes. If the worm gear pair driving the traverse mechanism varies speed by 3 percent, the yarn […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[2821],"tags":[],"class_list":["post-1403","post","type-post","status-publish","format-standard","hentry","category-worm-and-worm-wheel"],"_links":{"self":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1403","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/comments?post=1403"}],"version-history":[{"count":2,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1403\/revisions"}],"predecessor-version":[{"id":1406,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1403\/revisions\/1406"}],"wp:attachment":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/media?parent=1403"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/categories?post=1403"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/tags?post=1403"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}