{"id":1255,"date":"2026-04-27T06:19:32","date_gmt":"2026-04-27T06:19:32","guid":{"rendered":"https:\/\/worm-and-worm-wheel.com\/?p=1255"},"modified":"2026-04-27T06:20:23","modified_gmt":"2026-04-27T06:20:23","slug":"worm-gear-failure-modes-wear-pitting-and-tooth-breakage","status":"publish","type":"post","link":"https:\/\/worm-and-worm-wheel.com\/tr\/worm-gear-failure-modes-wear-pitting-and-tooth-breakage\/","title":{"rendered":"Sonsuz Di\u015fli Ar\u0131za Modlar\u0131 \u2014 A\u015f\u0131nma, \u00c7ukurla\u015fma ve Di\u015f K\u0131r\u0131lmas\u0131"},"content":{"rendered":"
\n

Sonsuz Di\u015fli Ar\u0131za Modlar\u0131 \u2014 A\u015f\u0131nma, \u00c7ukurla\u015fma ve Di\u015f K\u0131r\u0131lmas\u0131<\/h1>\n

Saha te\u015fhis k\u0131lavuzu. Her bir ar\u0131zan\u0131n muayene portundan nas\u0131l g\u00f6r\u00fcnd\u00fc\u011f\u00fc, motorda nas\u0131l ses \u00e7\u0131kard\u0131\u011f\u0131 ve sonsuz di\u015fliyi de\u011fi\u015ftirmeden \u00f6nce neden kaynakland\u0131\u011f\u0131 hakk\u0131nda bilgi i\u00e7erir.<\/p>\n

Bir m\u00fchendisle g\u00f6r\u00fc\u015f\u00fcn \u2192<\/a><\/p>\n<\/div>\n

\n
H\u0131zl\u0131 Cevap<\/div>\n

Sonsuz di\u015fli \u00e7ark ar\u0131zalar\u0131n\u0131n neredeyse tamam\u0131 be\u015f ar\u0131za t\u00fcr\u00fcnden kaynaklan\u0131r: a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma (yava\u015f, toz kaynakl\u0131), yap\u0131\u015fkan a\u015f\u0131nma veya s\u00fcrt\u00fcnme (ani, ya\u011flama kaynakl\u0131), \u00e7ukurla\u015fma (d\u00f6ng\u00fcsel gerilme yorgunlu\u011fu, binlerce saat i\u00e7inde geli\u015fir), plastik deformasyon (a\u015f\u0131r\u0131 y\u00fcklenme, saniyeler i\u00e7inde geli\u015fir) ve di\u015f k\u0131r\u0131lmas\u0131 (son a\u015fama, herkesi \u015fa\u015f\u0131rt\u0131r). Her biri sonsuz di\u015fli \u00e7ark y\u00fczeyinde kendine \u00f6zg\u00fc izler b\u0131rak\u0131r. Planl\u0131 bir inceleme s\u0131ras\u0131nda bu izleri do\u011fru okumak, 30 dakikal\u0131k \u00f6nleyici m\u00fcdahaleyi 6 saatlik acil onar\u0131mdan ay\u0131ran \u015feydir. Ar\u0131za t\u00fcr\u00fcn\u00fc te\u015fhis etmeden par\u00e7a de\u011fi\u015ftirmek, ayn\u0131 tahrik sisteminin \u00fc\u00e7 ay sonra tekrar ar\u0131zalanmas\u0131n\u0131n en yayg\u0131n nedenidir.<\/p>\n<\/div>\n

\u00d6nce te\u015fhis edin, sonra de\u011fi\u015ftirin.<\/h2>\n

Bize incelememiz istenen sonsuz di\u015fli ar\u0131zalar\u0131n\u0131n \u00e7o\u011funda ortak bir \u00f6zellik bulunur: Par\u00e7alar bir kez de\u011fi\u015ftirilmi\u015f ve ayn\u0131 tahrik sistemi yakla\u015f\u0131k ayn\u0131 zaman diliminde tekrar ar\u0131zalanm\u0131\u015ft\u0131r. Bak\u0131m ekibi ar\u0131zal\u0131 par\u00e7ay\u0131 tespit etmi\u015f, yenisiyle de\u011fi\u015ftirmi\u015f ve sorunu kapatm\u0131\u015ft\u0131r. Alt\u0131 ila on iki ay sonra, yeni sonsuz di\u015fli, ar\u0131zal\u0131 olanla ayn\u0131 a\u015f\u0131nma desenini g\u00f6stermektedir. Bu bir par\u00e7a kalitesi sorunu de\u011fil, eksik bir te\u015fhistir.<\/p>\n

Her sonsuz di\u015fli ar\u0131zas\u0131, di\u015f yan y\u00fczeylerinde bir iz b\u0131rak\u0131r. Hasar\u0131n deseni, yeri ve derinli\u011fi, ar\u0131zaya neden olan fiziksel mekanizmay\u0131 size s\u00f6yler. Mekanizmay\u0131 bildikten sonra, par\u00e7alar\u0131 tekrar tekrar de\u011fi\u015ftirmek yerine as\u0131l k\u00f6k nedeni (a\u015f\u0131r\u0131 y\u00fcklenme, yanl\u0131\u015f ya\u011flay\u0131c\u0131, kirlenme, yanl\u0131\u015f hizalama, titre\u015fim) d\u00fczeltebilirsiniz. Bu makale, neredeyse t\u00fcm sonsuz di\u015fli ar\u0131zalar\u0131n\u0131 kapsayan be\u015f ar\u0131za modunu, her birinin di\u015f yan y\u00fczeyi incelemesi s\u0131ras\u0131nda nas\u0131l g\u00f6r\u00fcnd\u00fc\u011f\u00fcn\u00fc, operat\u00f6r\u00fcn ar\u0131zadan \u00f6nce genellikle ne bildirdi\u011fini ve d\u00fczeltici eylemin ne oldu\u011funu ele almaktad\u0131r.<\/p>\n

Mod 1 \u2014 A\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma<\/h2>\n
\n
\n

A\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma, sonsuz di\u015fli \u00e7ark ar\u0131zas\u0131n\u0131n en yava\u015f ve en tahmin edilebilir \u015feklidir. Ya\u011flay\u0131c\u0131daki sert par\u00e7ac\u0131klar (genellikle toz, ta\u015flama tala\u015f\u0131, al\u0131\u015ft\u0131rma s\u0131ras\u0131nda olu\u015fan oksit kal\u0131nt\u0131lar\u0131 veya y\u0131rt\u0131lm\u0131\u015f bir ya\u011f ke\u00e7esinden kaynaklanan kirlilik) sonsuz di\u015fli \u00e7ark ile tekerlek aras\u0131ndaki temas b\u00f6lgesinden ge\u00e7er ve her iki y\u00fczeyi de \u00e7izer. Bronz tekerlek, \u00e7elik sonsuz di\u015fli \u00e7arktan daha fazla zarar g\u00f6r\u00fcr \u00e7\u00fcnk\u00fc bronz daha yumu\u015fak bir malzemedir.<\/p>\n

Di\u015flerin yan y\u00fczeylerinde, kayma y\u00f6n\u00fcne paralel uzanan, aktif y\u00fczey boyunca d\u00fczg\u00fcn, \u00e7ukurla\u015fma veya kraterle\u015fme olmayan \u00e7izikler g\u00f6r\u00fclmektedir. Di\u015fli profili kademeli olarak incelir; bu durum, aylar s\u00fcren \u00e7al\u0131\u015fma boyunca sonsuz di\u015fli jant\u0131nda olu\u015fan bo\u015fluk art\u0131\u015f\u0131 olarak \u00f6l\u00e7\u00fclebilir.<\/p>\n<\/div>\n

\"\"<\/div>\n<\/div>\n

Operat\u00f6r\u00fcn \u015fikayeti:<\/strong> \u201c\u015eanz\u0131man daha g\u00fcr\u00fclt\u00fcl\u00fc \u00e7al\u0131\u015f\u0131yor\u201d \u2014 ar\u0131zadan \u00f6nce tipik olarak 3 ila 6 ay ge\u00e7iyor. Y\u00fck tersine d\u00f6nd\u00fc\u011f\u00fcnde bo\u015fluk duyulabilir \u015fekilde art\u0131yor; ya\u011f normalden daha h\u0131zl\u0131 karard\u0131\u011f\u0131 i\u00e7in ya\u011f de\u011fi\u015fim aral\u0131klar\u0131 k\u0131sal\u0131yor.<\/p>\n

Temel nedenler:<\/strong> Toz giri\u015fine izin veren y\u0131rt\u0131lm\u0131\u015f ya\u011f ke\u00e7esi, yetersiz ke\u00e7e tasar\u0131m\u0131na sahip tozlu ortam, ya\u011f ekleme s\u0131ras\u0131nda bula\u015fan kirlilik veya a\u015f\u0131nma kal\u0131nt\u0131lar\u0131n\u0131n birikmesine neden olan atlanm\u0131\u015f ya\u011f de\u011fi\u015fimi. Daha nadir olarak, a\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma, manyetik t\u0131ka\u00e7 veya filtre taraf\u0131ndan asla yakalanmayan \u00e7al\u0131\u015fma par\u00e7ac\u0131klar\u0131ndan kaynaklan\u0131r.<\/p>\n

D\u00fczeltici i\u015flem:<\/strong> \u015eanz\u0131man karterini bo\u015falt\u0131n ve temizleyin. Y\u0131rt\u0131lm\u0131\u015f contalar\u0131 de\u011fi\u015ftirin; conta tasar\u0131m\u0131n\u0131 iyile\u015ftirin (dudak contas\u0131 art\u0131 toz duda\u011f\u0131 veya \u00e7ok tozlu ortamlar i\u00e7in labirent conta). Zaten tak\u0131l\u0131 de\u011filse manyetik bir tahliye tapas\u0131 ekleyin. Bir ya\u011f numune alma valfi tak\u0131n ve bir ya\u011f analiz program\u0131 ba\u015flat\u0131n. \u00d6l\u00e7\u00fclen bo\u015fluk orijinal spesifikasyonun 'sini a\u015farsa sonsuz di\u015fliyi de\u011fi\u015ftirin; bu noktan\u0131n \u00f6tesindeki a\u015f\u0131nma orijinal di\u015f profilini kaybettirir ve ar\u0131zay\u0131 h\u0131zland\u0131r\u0131r.<\/p>\n

Mod 2 \u2014 Yap\u0131\u015fkan a\u015f\u0131nma ve s\u00fcrt\u00fcnme<\/h2>\n

Yap\u0131\u015fkan a\u015f\u0131nma, \u015fiddetli oldu\u011funda, s\u00fcrt\u00fcnme a\u015f\u0131nmas\u0131na (bazen \u00e7izik olarak da adland\u0131r\u0131l\u0131r) d\u00f6n\u00fc\u015f\u00fcr. A\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma aylar i\u00e7inde kademeli olarak ilerlerken, s\u00fcrt\u00fcnme a\u015f\u0131nmas\u0131 saniyeler i\u00e7inde ger\u00e7ekle\u015fir. Ya\u011flama filmi bozulur, sonsuz vida ve sonsuz di\u015fli \u00e7ark\u0131 y\u00fcksek bas\u0131n\u00e7 alt\u0131nda do\u011frudan metal-metal temas\u0131 kurar, s\u00fcrt\u00fcnme \u0131s\u0131nmas\u0131 k\u00fc\u00e7\u00fck metal par\u00e7alar\u0131n\u0131 birbirine kaynak yapar ve kaynaklar bir sonraki d\u00f6n\u00fc\u015fte kopar. Sonu\u00e7, sa\u011fl\u0131kl\u0131 bir sonsuz di\u015fli \u00e7ark\u0131n\u0131n cilal\u0131 di\u015f yan y\u00fczeylerine hi\u00e7 benzemeyen p\u00fcr\u00fczl\u00fc, y\u0131rt\u0131lm\u0131\u015f, bula\u015fm\u0131\u015f bir hasard\u0131r.<\/p>\n

Di\u015flerin yan y\u00fczeylerinde, kayma y\u00f6n\u00fc boyunca uzanan belirgin mat \u00e7izgiler g\u00f6r\u00fcl\u00fcr. Hasarl\u0131 b\u00f6lgeler genellikle yerel \u0131s\u0131nmadan dolay\u0131 mavimsi veya mat gri renktedir. Hasar tipik olarak, kayma h\u0131z\u0131n\u0131n en y\u00fcksek oldu\u011fu di\u015f u\u00e7lar\u0131nda veya k\u00f6klerinde ya da di\u015fli \u00e7ifti yanl\u0131\u015f hizalanm\u0131\u015fsa bir y\u00fcz geni\u015fli\u011findeki u\u00e7ta yo\u011funla\u015f\u0131r. B\u00fcy\u00fcte\u00e7 alt\u0131nda y\u00fczey \u00e7izilmi\u015ften ziyade y\u0131rt\u0131lm\u0131\u015f ve bula\u015fm\u0131\u015f g\u00f6r\u00fcn\u00fcr.<\/p>\n

Operat\u00f6r\u00fcn \u015fikayeti:<\/strong> \u015eanz\u0131man g\u00f6vdesinde, genellikle \u00e7al\u0131\u015ft\u0131rmadan birka\u00e7 saat sonra, ani s\u0131cakl\u0131k art\u0131\u015f\u0131 meydana gelir. S\u0131cak ya\u011fdan yan\u0131k kokusu gelir. Tahrik sistemi normal y\u00fck alt\u0131nda durabilir. Operat\u00f6r durumu fark etti\u011finde, hasar zaten olu\u015fmu\u015f olur.<\/p>\n

Temel nedenler:<\/strong> Yanl\u0131\u015f ya\u011flama viskozitesi (\u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131 i\u00e7in \u00e7ok ince), d\u00fc\u015f\u00fck ya\u011f seviyesi nedeniyle so\u011fuk \u00e7al\u0131\u015ft\u0131rmada sonsuz di\u015flinin k\u0131smen kuru \u00e7al\u0131\u015fmas\u0131, hidrodinamik filmi k\u0131ran a\u015f\u0131r\u0131 y\u00fcklenme veya -eski tasar\u0131mlarda- uygun a\u015f\u0131nma \u00f6nleyici katk\u0131 maddesi i\u00e7eren bir al\u0131\u015ft\u0131rma ya\u011f\u0131 olmadan al\u0131\u015ft\u0131rma yap\u0131lmas\u0131. Bir y\u00fcz geni\u015fli\u011fi ucunda a\u015f\u0131nma, neredeyse her zaman sonsuz di\u015fli mili ile sonsuz di\u015fli \u00e7ark ekseni aras\u0131ndaki standart 0,0005 in\u00e7\/in\u00e7 tolerans\u0131ndan daha b\u00fcy\u00fck bir hizalama hatas\u0131 anlam\u0131na gelir.<\/p>\n

D\u00fczeltici i\u015flem:<\/strong> Hem sonsuz viday\u0131 hem de sonsuz vida di\u015flisini de\u011fi\u015ftirin; bu bile\u015fenlerden herhangi birinde olu\u015fabilecek a\u015f\u0131nma hasar\u0131, \u00e7al\u0131\u015fma yeniden ba\u015flad\u0131\u011f\u0131nda e\u015fle\u015fen par\u00e7aya h\u0131zla zarar verecektir. Ya\u011flama maddesinin kalitesini ger\u00e7ek \u00e7al\u0131\u015fma s\u0131cakl\u0131\u011f\u0131yla kar\u015f\u0131la\u015ft\u0131r\u0131n; ar\u0131za \u00f6ncesinde karter s\u0131cakl\u0131\u011f\u0131 80 santigrat derecenin \u00fczerine \u00e7\u0131kt\u0131ysa mineral ya\u011fdan PAO sentetik ya\u011fa ge\u00e7in. Ya\u011f seviyesi i\u015faretini ger\u00e7ek montaj y\u00f6n\u00fcyle kar\u015f\u0131la\u015ft\u0131r\u0131n. Yeniden montajdan \u00f6nce \u015faft-eksen dikli\u011fini bir kadran g\u00f6stergesiyle do\u011frulay\u0131n. A\u015f\u0131r\u0131 y\u00fcklenme neden olduysa, sadece par\u00e7alar\u0131 de\u011fi\u015ftirmek yerine uygulamay\u0131 ele al\u0131n.<\/p>\n

Mod 3 \u2014 \u00c7ukurla\u015fma<\/h2>\n
\n
\"\"<\/div>\n
\n

\u00c7ukurla\u015fma, temas gerilimi yorgunlu\u011fudur; d\u00f6ng\u00fcsel gerilim, y\u00fczey alt\u0131 \u00e7atlaklar\u0131n\u0131 yayarak \u00e7atlak ile y\u00fczey aras\u0131ndaki metalin kopmas\u0131na neden olana kadar di\u015f y\u00fczeyinde k\u00fc\u00e7\u00fck kraterler olu\u015fmas\u0131na yol a\u00e7ar. Her \u00e7ukur, milyonlarca y\u00fck d\u00f6ng\u00fcs\u00fcn\u00fcn sonucudur. Sonsuz di\u015flilerde \u00e7ukurla\u015fma genellikle \u00e7elik sonsuz di\u015flide de\u011fil, bronz di\u015flide meydana gelir, \u00e7\u00fcnk\u00fc di\u015fli, sonsuz di\u015fliyle yakla\u015f\u0131k olarak ayn\u0131 say\u0131da d\u00f6ng\u00fc g\u00f6r\u00fcr, ancak daha yumu\u015fak malzeme her d\u00f6ng\u00fcde daha fazla temas gerilimi hasar\u0131na maruz kal\u0131r.<\/p>\n

Di\u015f yan y\u00fczeylerinde, temas band\u0131 boyunca da\u011f\u0131lm\u0131\u015f, tipik olarak 0,5 ila 3 milimetre \u00e7ap\u0131nda k\u00fc\u00e7\u00fck yuvarlak veya oval \u00e7ukurlar g\u00f6r\u00fcl\u00fcr. Ba\u015flang\u0131\u00e7taki \u00e7ukurla\u015fma, y\u00fcksek noktalar\u0131n cilalanmas\u0131 ve y\u00fck\u00fcn yeniden da\u011f\u0131t\u0131lmas\u0131yla stabilize olabilir. \u0130lerleyici \u00e7ukurla\u015fma, temas geriliminin hala \u00e7ok y\u00fcksek oldu\u011funu g\u00f6sterir.<\/p>\n<\/div>\n<\/div>\n

Operat\u00f6r\u00fcn \u015fikayeti:<\/strong> Binlerce \u00e7al\u0131\u015fma saati boyunca kademeli olarak geli\u015fen artan titre\u015fim ve g\u00fcr\u00fclt\u00fc. Titre\u015fim analizi, sonsuz di\u015fli \u00e7ark\u0131n temas frekans\u0131nda ve harmoniklerinde y\u00fcksek genlikler g\u00f6stermektedir. Tahrik sistemi hala \u00e7al\u0131\u015f\u0131yor, ancak operat\u00f6rler bunu \"sert\" veya \"g\u00fcr\u00fclt\u00fcl\u00fc\" olarak tan\u0131ml\u0131yor.<\/p>\n

Temel nedenler:<\/strong> Temas gerilimi, tekerlek malzemesinin yorulma dayan\u0131m s\u0131n\u0131r\u0131n\u0131n s\u00fcrekli olarak \u00fczerindedir. Bu genellikle, uygulaman\u0131n tahrik sistemini orijinal spesifikasyonda \u00f6ng\u00f6r\u00fclenden daha fazla y\u00fckledi\u011fi anlam\u0131na gelir; \u00e7\u0131k\u0131\u015f torku artar, \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fc uzar veya tekerlek malzemesi izin verilen mukavemet aral\u0131\u011f\u0131n\u0131n alt ucunda belirtilir. Daha eski tekerlekler, do\u011fru y\u00fckleme alt\u0131nda bile, yorulma \u00f6mr\u00fcn\u00fcn sonuna ula\u015ft\u0131klar\u0131 i\u00e7in biriken d\u00f6ng\u00fclerden dolay\u0131 \u00e7ukurla\u015fma geli\u015ftirebilirler.<\/p>\n

D\u00fczeltici i\u015flem:<\/strong> Hafif ilk a\u015f\u0131nma (temas alan\u0131n\u0131n %1'inden az\u0131) genellikle normal bir al\u0131\u015ft\u0131rma s\u00fcrecidir ve al\u0131\u015ft\u0131rma sonras\u0131nda stabilize olur. \u0130lerleyici a\u015f\u0131nma (temas alan\u0131n\u0131n %5'inden fazlas\u0131, her muayene d\u00f6ng\u00fcs\u00fcnde art\u0131yor) m\u00fcdahale gerektirir. Se\u00e7enekler: uygulamay\u0131 d\u00fc\u015f\u00fcrmek, daha dayan\u0131kl\u0131 bir jant malzemesine ge\u00e7mek (kum d\u00f6k\u00fcm yerine santrif\u00fcj d\u00f6k\u00fcm bronz veya fosfor bronz yerine al\u00fcminyum bronz) veya daha b\u00fcy\u00fck bir \u00e7er\u00e7eve boyutuna ge\u00e7mek. A\u015f\u0131nm\u0131\u015f par\u00e7alar\u0131n ayn\u0131 \u00f6zelliklerle de\u011fi\u015ftirilmesi, benzer say\u0131da saat i\u00e7inde ayn\u0131 ar\u0131zay\u0131 tekrar ortaya \u00e7\u0131karacakt\u0131r.<\/p>\n

Mod 4 \u2014 Plastik deformasyon<\/h2>\n

Plastik deformasyon, di\u015fi tamamen k\u0131rmayan ancak kal\u0131c\u0131 olarak deforme eden a\u015f\u0131r\u0131 y\u00fcklenme hasar\u0131d\u0131r. Bronz, daha yumu\u015fak oldu\u011fu i\u00e7in \u00e7elikten \u00f6nce deforme olur. \u00c7ukurla\u015fma binlerce saatte geli\u015firken, plastik deformasyon tek bir \u015fok olay\u0131 s\u0131ras\u0131nda meydana gelebilir - ani bir s\u0131k\u0131\u015fma, anl\u0131k bir motor a\u015f\u0131r\u0131 ak\u0131m\u0131, bir konumland\u0131r\u0131c\u0131ya hareketin sonunda gelen bir darbe.<\/p>\n

Di\u015f yan y\u00fczeylerinde metalin akt\u0131\u011f\u0131 g\u00f6r\u00fcl\u00fcr; \u00e7al\u0131\u015fma y\u00fczeyi hafif\u00e7e \u00e7\u00f6km\u00fc\u015f, yer de\u011fi\u015ftiren metal di\u015f ucunda veya k\u00f6k\u00fcnde k\u00fc\u00e7\u00fck bir \u00e7\u0131k\u0131nt\u0131 olu\u015fturmu\u015ftur. Bazen di\u015f y\u00fczeyinin \"yuvarlanmas\u0131\" olarak da adland\u0131r\u0131l\u0131r. Orijinal di\u015f profili art\u0131k g\u00f6r\u00fcnmez. Bo\u015fluk \u00f6l\u00e7\u00fcmleri, tekerlek \u00e7evresinde tutars\u0131z de\u011ferler g\u00f6stermektedir; baz\u0131 di\u015fler normal \u00f6l\u00e7\u00fcl\u00fcrken, di\u011ferleri deformasyon nedeniyle di\u015f aral\u0131\u011f\u0131n\u0131n de\u011fi\u015fmesi sonucu s\u0131k\u0131 \u00f6l\u00e7\u00fcl\u00fcr.<\/p>\n

Operat\u00f6r\u00fcn \u015fikayeti:<\/strong> Genellikle bilinen bir olay\u0131n ard\u0131ndan ortaya \u00e7\u0131kar; durmu\u015f bir tahrik sistemi, devre d\u0131\u015f\u0131 kalm\u0131\u015f bir a\u015f\u0131r\u0131 ak\u0131m sens\u00f6r\u00fc veya bir kaza. Bazen, bir sonraki rutin incelemede d\u00fczensiz di\u015f profilleri bulunana kadar herhangi bir \u015fikayet olmaz. Di\u015f say\u0131s\u0131 ve di\u015fli oran\u0131 de\u011fi\u015fmedi\u011fi i\u00e7in tahrik sistemi \u00e7al\u0131\u015fmaya devam edebilir, ancak kavrama deseni art\u0131k d\u00fczensizdir ve a\u015f\u0131nma h\u0131zlanacakt\u0131r.<\/p>\n

Temel nedenler:<\/strong> Bronzun akma dayan\u0131m\u0131n\u0131 a\u015fan darbe y\u00fck\u00fc. Yayg\u0131n senaryolar: bir kald\u0131rma y\u00fck\u00fcn\u00fcn aniden bir engele tak\u0131lmas\u0131; bir konvey\u00f6r\u00fcn s\u0131k\u0131\u015fmas\u0131 ve ard\u0131ndan motorun tam torkla serbest b\u0131rakma giri\u015fimi; kontrol sisteminde yumu\u015fak durdurma olmadan bir akt\u00fcat\u00f6r\u00fcn sert bir son durdurucuya \u00e7arpmas\u0131; kablonun tak\u0131l\u0131p aniden serbest b\u0131rak\u0131ld\u0131\u011f\u0131 bir vin\u00e7. Tasar\u0131mda belirtilen servis fakt\u00f6rleri, orta d\u00fczeyde a\u015f\u0131r\u0131 y\u00fck\u00fc absorbe etmek i\u00e7in tasarlanm\u0131\u015ft\u0131r; nominal de\u011ferin birka\u00e7 kat\u0131 olan ge\u00e7ici y\u00fckleri kald\u0131ramazlar.<\/p>\n

D\u00fczeltici i\u015flem:<\/strong> Sonsuz di\u015fliyi de\u011fi\u015ftirin; deforme olmu\u015f di\u015fler d\u00fczelmez. Sonsuz di\u015fli milini de ayn\u0131 \u015fekilde kontrol edin ve etkilenmi\u015fse de\u011fi\u015ftirin. En \u00f6nemlisi, uygulamaya uygun bir \u00e7\u00f6z\u00fcm bulun: tork s\u0131n\u0131rlay\u0131c\u0131, elektronik a\u015f\u0131r\u0131 ak\u0131m kapatma, kontrol yaz\u0131l\u0131m\u0131nda yumu\u015fak sonland\u0131rma veya kesme pimi gibi mekanik bir sigorta tak\u0131n. Bir sonraki a\u015f\u0131r\u0131 y\u00fcklenme olay\u0131, yeni par\u00e7alar\u0131 da ayn\u0131 \u015fekilde deforme edecektir.<\/p>\n

Mod 5 \u2014 Di\u015f k\u0131r\u0131lmas\u0131<\/h2>\n
\n
\"\"<\/div>\n
\n

Di\u015f k\u0131r\u0131lmas\u0131, son ar\u0131za modudur; bir veya daha fazla tekerlek di\u015fi fiziksel olarak k\u0131r\u0131l\u0131r. Tahrik sistemi durur veya k\u0131r\u0131k di\u015fler \u015fanz\u0131man i\u00e7inde sekerek d\u00fczensiz \u00e7al\u0131\u015f\u0131r. K\u0131r\u0131lmaya iki farkl\u0131 mekanizma neden olur: e\u011filme yorgunlu\u011fu (yava\u015f, birikmi\u015f d\u00f6ng\u00fcleri takip eder) ve a\u015f\u0131r\u0131 y\u00fck k\u0131r\u0131lmas\u0131 (ani, tek bir a\u015f\u0131r\u0131 y\u00fck\u00fc takip eder).<\/p>\n<\/div>\n<\/div>\n

E\u011filme yorgunlu\u011fu k\u0131r\u0131lmas\u0131, iki farkl\u0131 b\u00f6lgeye sahip bir k\u0131r\u0131k y\u00fczeyi g\u00f6sterir: \u00e7atla\u011f\u0131n d\u00f6ng\u00fc d\u00f6ng\u00fc ilerledi\u011fi kavisli plaj izlerine sahip d\u00fcz bir alan ve nihai karars\u0131z k\u0131r\u0131lman\u0131n tek bir y\u00fck d\u00f6ng\u00fcs\u00fcnde tamamland\u0131\u011f\u0131 p\u00fcr\u00fczl\u00fc bir alan. \u00c7atlak tipik olarak, e\u011filme geriliminin yo\u011funla\u015ft\u0131\u011f\u0131, y\u00fcklenen taraftaki di\u015f k\u00f6k\u00fc dolgusunda ba\u015flar. Birden fazla di\u015f, \u00e7atlak ilerlemesinin farkl\u0131 a\u015famalar\u0131nda genellikle benzer hasar g\u00f6sterir.<\/p>\n

A\u015f\u0131r\u0131 y\u00fcklenme sonucu olu\u015fan k\u0131r\u0131klar, plaj izi bulunmayan tek bir p\u00fcr\u00fczl\u00fc k\u0131r\u0131k y\u00fczeyi g\u00f6sterir. Genellikle sadece bir di\u015f k\u0131r\u0131l\u0131r. A\u015f\u0131r\u0131 y\u00fcklenme ola\u011fand\u0131\u015f\u0131 gerilimler olu\u015fturmu\u015fsa, k\u0131r\u0131k di\u015f k\u00f6k\u00fc boyunca de\u011fil, ba\u015fka bir yoldan da ilerleyebilir; \u00f6rne\u011fin, di\u015fin aras\u0131na yabanc\u0131 bir cisim s\u0131k\u0131\u015fm\u0131\u015fsa, di\u015f y\u00fczey geni\u015fli\u011fi boyunca \u00e7atlayabilir.<\/p>\n

Operat\u00f6r\u00fcn \u015fikayeti:<\/strong> E\u011filme yorulmas\u0131 durumunda, \u00e7ukurla\u015fmaya benzer bir titre\u015fim ilerlemesi g\u00f6r\u00fcl\u00fcr ve bu durum ani bir g\u00fcr\u00fclt\u00fc ve s\u00fcr\u00fc\u015f\u00fcn durmas\u0131yla sonu\u00e7lan\u0131r. A\u015f\u0131r\u0131 y\u00fcklenme k\u0131r\u0131lmas\u0131 durumunda ise, duyulabilir bir patlama sesi ve ard\u0131ndan s\u00fcr\u00fc\u015f\u00fcn durmas\u0131 meydana gelir - genellikle a\u015f\u0131r\u0131 y\u00fcklenme olay\u0131n\u0131n ger\u00e7ekle\u015fti\u011fi anda.<\/p>\n

Temel nedenler:<\/strong> E\u011filme yorgunlu\u011fu i\u00e7in, \u00e7ukurla\u015fmaya neden olan ayn\u0131 kronik a\u015f\u0131r\u0131 y\u00fcklenme s\u00f6z konusudur, ancak farkl\u0131 bir gerilim yolu izlenir. K\u00f6k dolgusu her d\u00f6ng\u00fcde gerilime maruz kal\u0131r; e\u011fer bu gerilim bronz yorulma dayan\u0131m s\u0131n\u0131r\u0131n\u0131 a\u015farsa, sonunda bir \u00e7atlak olu\u015fmaya ba\u015flar. A\u015f\u0131r\u0131 y\u00fcklenme k\u0131r\u0131lmas\u0131 i\u00e7in ise, tek bir ge\u00e7ici olay s\u00f6z konusudur - plastik deformasyon durumuna benzer, ancak y\u00fck di\u015fi sadece b\u00fckmek yerine k\u0131rmaya yetecek kadar y\u00fcksektir.<\/p>\n

D\u00fczeltici i\u015flem:<\/strong> Sonsuz viday\u0131 ve sonsuz di\u015fliyi birlikte de\u011fi\u015ftirin \u2014 k\u0131r\u0131k di\u015fler, sonsuz vida di\u015f y\u00fczeylerine neredeyse kesinlikle zarar vermi\u015f metal par\u00e7ac\u0131klar\u0131 \u00fcretir. K\u0131r\u0131k malzemeyi \u00e7\u0131karmak i\u00e7in di\u015fli kutusunu bo\u015falt\u0131n, y\u0131kay\u0131n ve yeniden doldurun; g\u00f6vdeyi darbe hasar\u0131 a\u00e7\u0131s\u0131ndan inceleyin. Uygulamay\u0131 plastik deformasyon i\u00e7in oldu\u011fu gibi ele al\u0131n. E\u011fer neden kronik y\u00fcksek \u00e7evrim ise, tekerlek y\u00fcz\u00fc geni\u015fli\u011fini, daha b\u00fcy\u00fck mod\u00fcl\u00fc veya daha g\u00fc\u00e7l\u00fc bronzu (al\u00fcminyum bronz) art\u0131rmak, e\u011filme yorulma s\u0131n\u0131r\u0131n\u0131 y\u00fckseltir.<\/p>\n

H\u0131zl\u0131 referans \u2014 bir bak\u0131\u015fta te\u015fhis<\/h2>\n

Muayene kapa\u011f\u0131n\u0131 \u00e7\u0131kard\u0131ktan ve sonsuz di\u015fli \u00e7ark\u0131n di\u015flerine bakt\u0131ktan sonra, g\u00f6r\u00fcnen hasar genellikle ar\u0131zay\u0131 saniyeler i\u00e7inde be\u015f moddan birine yerle\u015ftirir. A\u015fa\u011f\u0131da, bak\u0131m m\u00fc\u015fterilerimizin alet kutusu kapa\u011f\u0131n\u0131n i\u00e7ine yazd\u0131r\u0131p yap\u0131\u015ft\u0131rd\u0131\u011f\u0131 saha referans matrisi bulunmaktad\u0131r.<\/p>\n

\n\n\n\n\n\n\n\n\n\n\n
Di\u015fin yan taraf\u0131ndaki g\u00f6rsel ipucu<\/th>\nGeli\u015ftirme zaman\u0131<\/th>\nAr\u0131za modu<\/th>\nMuhtemel temel neden<\/th>\n<\/tr>\n<\/thead>\n
Kayma y\u00f6n\u00fc boyunca paralel \u00e7izikler, yan y\u00fczey boyunca d\u00fczg\u00fcn.<\/td>\nAylar<\/td>\nA\u015f\u0131nd\u0131r\u0131c\u0131 a\u015f\u0131nma<\/strong><\/td>\nKirlenme, y\u0131rt\u0131lm\u0131\u015f m\u00fch\u00fcr<\/td>\n<\/tr>\n
Mat, y\u0131rt\u0131k \u00e7izgiler, genellikle mavi veya gri renkte de\u011fi\u015fime u\u011fram\u0131\u015f.<\/td>\nSaniyelerden saatlere<\/td>\nS\u00fcrt\u00fcnme<\/strong><\/td>\nYa\u011flama ar\u0131zas\u0131, a\u015f\u0131r\u0131 y\u00fcklenme, yanl\u0131\u015f hizalama<\/td>\n<\/tr>\n
Temas band\u0131nda da\u011f\u0131n\u0131k halde bulunan k\u00fc\u00e7\u00fck yuvarlak kraterler.<\/td>\nBinlerce saat<\/td>\n\u00c7ukurla\u015fma<\/strong><\/td>\nKronik a\u015f\u0131r\u0131 y\u00fcklenme, yorgunluk \u00f6mr\u00fcn\u00fcn sonu<\/td>\n<\/tr>\n
Di\u015f ucunda veya k\u00f6k\u00fcnde metalin akmas\u0131, duda\u011f\u0131n yerinden oynamas\u0131.<\/td>\nTek etkinlik<\/td>\nPlastik deformasyon<\/strong><\/td>\n\u015eok y\u00fck\u00fc, s\u0131k\u0131\u015fma, a\u015f\u0131r\u0131 ak\u0131m<\/td>\n<\/tr>\n
Kavisli plaj izlerine sahip k\u0131r\u0131k y\u00fczey<\/td>\nBinlerce saat<\/td>\nE\u011filme yorgunlu\u011fu<\/strong><\/td>\nS\u00fcrekli a\u015f\u0131r\u0131 y\u00fcklenme, k\u00fc\u00e7\u00fck boyutlu tekerlek<\/td>\n<\/tr>\n
Tek, p\u00fcr\u00fczl\u00fc k\u0131r\u0131k y\u00fczey, plaj izi yok.<\/td>\nTek etkinlik<\/td>\nA\u015f\u0131r\u0131 y\u00fcklenme k\u0131r\u0131lmas\u0131<\/strong><\/td>\n\u015eiddetli \u015fok y\u00fck\u00fc, s\u0131k\u0131\u015fma<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
\n
M\u00fchendislik masas\u0131 notu<\/div>\n

Bir bak\u0131m ekibi bize ar\u0131zal\u0131 bir sonsuz di\u015fli g\u00f6nderip yedek par\u00e7a istedi\u011finde, herhangi bir \u015fey g\u00f6ndermeyi kabul etmeden \u00f6nce her zaman iki foto\u011fraf isteriz: iyi ayd\u0131nlat\u0131lm\u0131\u015f, a\u015f\u0131nm\u0131\u015f di\u015f y\u00fczeyi ve e\u011fer di\u015fler eksikse k\u0131r\u0131k di\u015f y\u00fczeyi. Foto\u011fraflar\u0131n yakla\u015f\u0131k 'u, par\u00e7a sorunundan ziyade sistemik bir uygulama sorununa i\u015faret eden bir ar\u0131za modunu ortaya koymaktad\u0131r. Sebebi te\u015fhis etmeden yeni bir di\u015fli g\u00f6ndermek, yedek par\u00e7an\u0131n da ayn\u0131 \u015fekilde ar\u0131zalanmas\u0131n\u0131 garanti eder. Ar\u0131zal\u0131 par\u00e7alar\u0131n imha edilmeden \u00f6nce 10 dakika i\u00e7inde foto\u011fraflanmas\u0131, ayn\u0131 ar\u0131zan\u0131n tekrar ya\u015fanmas\u0131n\u0131 \u00f6nlemenin en ucuz yoludur.<\/p>\n<\/div>\n

\u00dc\u00e7 ger\u00e7ek ba\u015far\u0131s\u0131zl\u0131k soru\u015fturmas\u0131<\/h2>\n

\"\"<\/p>\n

1. \u0130nceleme \u2014 Kore yap\u0131m\u0131 damgalama presi besleme \u00fcnitesi, tekrarlayan tekerlek ar\u0131zas\u0131<\/h3>\n

Presleme tesisinde, bobin besleyicisinde yakla\u015f\u0131k 4.000 saatlik aral\u0131klarla sonsuz di\u015fli ar\u0131zas\u0131 bildirildi; 18 ay i\u00e7inde \u00fc\u00e7 kez de\u011fi\u015ftirme i\u015flemi yap\u0131ld\u0131. Son ar\u0131zan\u0131n foto\u011fraflar\u0131, di\u015f u\u00e7lar\u0131nda akm\u0131\u015f metal ve di\u015flinin etraf\u0131nda tutars\u0131z bo\u015fluk oldu\u011funu g\u00f6sterdi. Te\u015fhis: Besleyici mekanik son durdurucuya \u00e7arpt\u0131\u011f\u0131nda tekrarlanan son darbelerden kaynaklanan plastik deformasyon. Orijinal tahrik sistemi, durdurma darbesi ge\u00e7i\u015flerini hesaba katmadan sabit \u00e7al\u0131\u015fma torku i\u00e7in boyutland\u0131r\u0131lm\u0131\u015ft\u0131. \u00c7\u00f6z\u00fcm: Besleyiciyi mekanik temastan \u00f6nce yava\u015flatmak i\u00e7in pres kontrol sistemine elektronik bir yumu\u015fak durdurma fonksiyonu tak\u0131ld\u0131. Yeni kontrol sistemiyle, bir sonraki di\u015fli normal ilerleme de\u011fi\u015fiminden \u00f6nce 28.000 saate ula\u015ft\u0131; bu, di\u015flinin kendisi d\u0131\u015f\u0131nda hi\u00e7bir par\u00e7a de\u011fi\u015fikli\u011fi olmadan 7 katl\u0131k bir iyile\u015fme anlam\u0131na geliyor.<\/p>\n

2. \u0130nceleme \u2014 Japon mikseri, ilk ay i\u00e7inde \u00e7izikler olu\u015ftu.<\/h3>\n

\u0130la\u00e7 ekipman\u0131 \u00fcreticisi, paslanmaz \u00e7elik kar\u0131\u015ft\u0131r\u0131c\u0131 tahrik \u00fcnitesinin sonsuz di\u015flisinde, devreye al\u0131nmas\u0131ndan sonraki 600 saat i\u00e7inde a\u015f\u0131nma hasar\u0131 oldu\u011funu bildirdi. Foto\u011fraflar, klasik bir hizalama hatas\u0131 belirtisi olan, bir y\u00fcz geni\u015fli\u011finde u\u00e7ta yo\u011funla\u015fm\u0131\u015f mat \u00e7izgiler g\u00f6steriyordu. Te\u015fhis: Tahrik \u00fcnitesi fabrikada d\u00fcz bir fikst\u00fcr \u00fczerinde g\u00f6vdeyle hizalanm\u0131\u015ft\u0131, ancak m\u00fc\u015fteri onu hafif\u00e7e b\u00fck\u00fclm\u00fc\u015f bir taban \u00e7er\u00e7evesine monte etmi\u015fti. \u0130n\u00e7 ba\u015f\u0131na 0,0008 in\u00e7lik dik olmayan durum, in\u00e7 ba\u015f\u0131na 0,0005 in\u00e7lik tolerans\u0131 a\u015fm\u0131\u015ft\u0131. Bir di\u015f yan y\u00fczeyine yo\u011funla\u015fan y\u00fck, lokalize ya\u011f filmi bozulmas\u0131na ve h\u0131zl\u0131 a\u015f\u0131nmaya neden oldu. \u00c7\u00f6z\u00fcm: Taban \u00e7er\u00e7evesini tolerans dahilinde d\u00fczle\u015ftirin, hasarl\u0131 sonsuz di\u015fli ve sonsuz di\u015fli \u00e7iftini de\u011fi\u015ftirin ve yeniden monte edilen tahrik \u00fcnitesi ba\u015fka bir sorun olmadan normal \u015fekilde \u00e7al\u0131\u015fmaya devam etti. Ders: Hizalama, di\u015fli kutusu ger\u00e7ek montaj y\u00fczeyine c\u0131vataland\u0131ktan sonra do\u011frulanmal\u0131d\u0131r, fabrikada sevkiyattan \u00f6nce de\u011fil.<\/p>\n

3. Ara\u015ft\u0131rma \u2014 Vietnam \u00e7imento fabrikas\u0131, ilerleyici \u00e7ukurla\u015fma<\/h3>\n

\u00c7imento \u00fcreticisi, 14 ayl\u0131k bir s\u00fcre boyunca bulama\u00e7 konvey\u00f6r tahrik sisteminde kademeli olarak artan titre\u015fim bildirdi ve planl\u0131 bir inceleme s\u0131ras\u0131nda \u00f6l\u00e7\u00fclebilir \u00e7ukurla\u015fmalar g\u00f6r\u00fcld\u00fc. Foto\u011fraflar, temas band\u0131n\u0131n yakla\u015f\u0131k %8'inin 1 ila 2 milimetre boyut aral\u0131\u011f\u0131nda k\u00fc\u00e7\u00fck kraterlerle kapl\u0131 oldu\u011funu g\u00f6sterdi. Te\u015fhis: Kronik a\u015f\u0131r\u0131 y\u00fcklenmeyi g\u00f6steren ilerleyici temas gerilimi \u00e7ukurla\u015fmas\u0131. \u0130nceleme, konvey\u00f6r\u00fcn orijinal verim spesifikasyonundan saatte daha fazla malzeme ta\u015f\u0131d\u0131\u011f\u0131n\u0131 ortaya \u00e7\u0131kard\u0131; operat\u00f6r, tahrik sistemini yeniden derecelendirmeden revize edilmi\u015f \u00fcretim hedeflerini kar\u015f\u0131lamak i\u00e7in hat h\u0131z\u0131n\u0131 art\u0131rm\u0131\u015ft\u0131. \u00c7\u00f6z\u00fcm: Verimi orijinal spesifikasyona geri d\u00f6nd\u00fcrmek ve tahrik sistemini yorulma \u00f6mr\u00fcn\u00fcn sonunda planlanan de\u011fi\u015ftirme tarihine kadar \u00e7al\u0131\u015ft\u0131rmak veya yeni verim seviyesi i\u00e7in sonsuz di\u015fliyi al\u00fcminyum bronz (CuAl10Fe5Ni5) ile de\u011fi\u015ftirmek. M\u00fc\u015fteri y\u00fckseltmeyi se\u00e7ti ve yeniden in\u015fa edilen tahrik sistemi, daha fazla \u00e7ukurla\u015fma ilerlemesi olmadan 2 y\u0131ldan fazla s\u00fcredir \u00e7al\u0131\u015f\u0131yor.<\/p>\n

S\u0131k\u00e7a sorulan sorular<\/h2>\n
\n
\nS: \u00c7ukurla\u015fma hasar\u0131n\u0131 korozyon hasar\u0131ndan nas\u0131l ay\u0131rt edebilirim?<\/summary>\n

\u00c7ukurla\u015fma kraterleri kabaca dairesel veya oval olup, di\u015f yan y\u00fczeyindeki aktif temas band\u0131 i\u00e7inde yer al\u0131r ve temas geriliminin en y\u00fcksek oldu\u011fu yerlerde yo\u011funla\u015f\u0131r. Korozyon hasar\u0131 (yanl\u0131\u015f ya\u011f kimyas\u0131n\u0131n bronza sald\u0131rmas\u0131 sonucu), temas band\u0131n\u0131n d\u0131\u015f\u0131nda ve i\u00e7inde, genellikle ye\u015fil veya siyah y\u00fczey filmleriyle birlikte, renk de\u011fi\u015ftirmi\u015f lekeler \u015feklinde g\u00f6r\u00fcn\u00fcr ve gerilim konumuna g\u00f6re yo\u011funla\u015fmaz. E\u011fer tekerle\u011fin a\u015f\u0131nmam\u0131\u015f y\u00fczeyleri temas alan\u0131 ile ayn\u0131 renk de\u011fi\u015fimini g\u00f6steriyorsa, korozyondan \u015f\u00fcphelenin. Sadece temas band\u0131 hasar g\u00f6rm\u00fc\u015fse, \u00e7ukurla\u015fmadan \u015f\u00fcphelenin.<\/p>\n<\/details>\n

\nS: Ar\u0131zal\u0131 par\u00e7alar\u0131 analiz i\u00e7in tedarik\u00e7iye geri g\u00f6ndermeli miyim?<\/summary>\n

Garanti talepleri i\u00e7in evet; \u00e7o\u011fu sayg\u0131n sonsuz di\u015fli tedarik\u00e7isi ar\u0131zal\u0131 par\u00e7alar\u0131 analiz eder ve yaz\u0131l\u0131 bir rapor sunar. Ayn\u0131 tahrik sisteminde tekrarlayan ar\u0131zalar i\u00e7in, garanti s\u00fcresi d\u0131\u015f\u0131nda bile olsa, metalurjik analiz, di\u015fli malzemesinin orijinal spesifikasyona uygun olup olmad\u0131\u011f\u0131n\u0131 veya standart alt\u0131 olup olmad\u0131\u011f\u0131n\u0131 belirleyebilir. Analizin maliyeti (genellikle birka\u00e7 y\u00fcz ABD dolar\u0131), tekrarlayan ar\u0131za modeline k\u0131yasla \u00f6nemsizdir. \u00d6ncelikle net foto\u011fraflar g\u00f6nderin; tedarik\u00e7i genellikle yaln\u0131zca g\u00f6r\u00fcnt\u00fclerden fiziksel analizin faydal\u0131 olup olmad\u0131\u011f\u0131n\u0131 belirleyebilir.<\/p>\n<\/details>\n

\nS: \u0130lk kullan\u0131mda ara s\u0131ra k\u00fc\u00e7\u00fck \u00e7ukurlar\u0131n olu\u015fmas\u0131 normal midir?<\/summary>\n

Evet. Bronz sonsuz di\u015fli \u00e7arklar, temas deseni yerle\u015firken ilk 100 ila 500 saat i\u00e7inde genellikle y\u00fczey deformasyonu ve k\u00fc\u00e7\u00fck \u00e7ukurla\u015fmalar g\u00f6sterir. Bu al\u0131\u015ft\u0131rma \u00e7ukurla\u015fmas\u0131, y\u00fcksek gerilim noktalar\u0131 cilaland\u0131ktan sonra stabilize olma e\u011filimindedir. 1000 saatten sonra b\u00fcy\u00fcmeye devam eden veya temas alan\u0131n\u0131n %2 ila %3'\u00fcn\u00fc a\u015fan \u00e7ukurla\u015fma art\u0131k al\u0131\u015ft\u0131rma \u00e7ukurla\u015fmas\u0131 de\u011fildir; ilerleyici temas gerilimi yorgunlu\u011fudur ve kronik a\u015f\u0131r\u0131 y\u00fcklenmeyi g\u00f6sterir. Bu ayr\u0131m \u00f6nemlidir: al\u0131\u015ft\u0131rma \u00e7ukurla\u015fmas\u0131 zarars\u0131zd\u0131r, ilerleyici \u00e7ukurla\u015fma ise bir uyar\u0131d\u0131r.<\/p>\n<\/details>\n

\nS: Titre\u015fim analizi, g\u00f6zle g\u00f6r\u00fcl\u00fcr hasar olu\u015fmadan \u00f6nce sonsuz di\u015fli ar\u0131zas\u0131n\u0131 tahmin edebilir mi?<\/summary>\n

\u00c7ukurla\u015fma ve e\u011filme yorgunlu\u011fu i\u00e7in evet \u2014 titre\u015fim spektrumlar\u0131, hasar ilerledik\u00e7e sonsuz di\u015fli a\u011f\u0131n\u0131n frekans\u0131nda ve harmoniklerinde artan genlikler g\u00f6sterir. Aylar boyunca g\u00f6zlemlenen e\u011filim, genellikle tek bir mutlak okumadan daha g\u00fcvenilir bir g\u00f6stergedir. Ani ar\u0131zalar (s\u00fcrt\u00fcnme, a\u015f\u0131r\u0131 y\u00fcklenme k\u0131r\u0131lmas\u0131) genellikle titre\u015fim izlemenin zaman\u0131nda yakalayamayaca\u011f\u0131 kadar h\u0131zl\u0131 ger\u00e7ekle\u015fir. Ya\u011f analizi tamamlay\u0131c\u0131d\u0131r: ya\u011flay\u0131c\u0131daki bronz par\u00e7ac\u0131k say\u0131lar\u0131n\u0131n artmas\u0131, di\u015f yan y\u00fczeyinde hasar g\u00f6r\u00fcn\u00fcr hale gelmeden \u00f6nce aktif a\u015f\u0131nmay\u0131 g\u00f6sterir. Ayl\u0131k titre\u015fim kontrol\u00fc ve \u00fc\u00e7 ayl\u0131k ya\u011f analizi, \u00e7o\u011fu ilerleyici ar\u0131zay\u0131 haftalar veya aylar \u00f6ncesinden yakalar.<\/p>\n<\/details>\n

\nS: Sadece di\u015fli tak\u0131mlar\u0131 ile komple red\u00fckt\u00f6rler aras\u0131nda ar\u0131za modu nas\u0131l de\u011fi\u015fir?<\/summary>\n

\u00c7\u0131plak di\u015fli tak\u0131m\u0131 ar\u0131zalar\u0131, m\u00fc\u015fteri taraf\u0131ndan \u00fcretilen g\u00f6vdenin olas\u0131 bir etken oldu\u011funu ortaya koymaktad\u0131r; montaj d\u00fczg\u00fcnl\u00fc\u011f\u00fc, hizalama, ya\u011flama seviyesi, conta kalitesi ve rulman se\u00e7imi, m\u00fc\u015fteri taraf\u0131ndan kontrol edilen de\u011fi\u015fkenlerdir. sonsuz di\u015fli red\u00fckt\u00f6r\u00fc<\/a> Ar\u0131zalar, de\u011fi\u015fkenleri tedarik\u00e7i kontroll\u00fc fabrika \u00fcretimine indirgiyor ve bu da te\u015fhisi basitle\u015ftiriyor. Be\u015f ar\u0131za modu her iki formatta da ayn\u0131d\u0131r; de\u011fi\u015fen \u015fey olas\u0131 temel nedenlerin say\u0131s\u0131d\u0131r. Hizalama hatas\u0131, \u00e7\u0131plak di\u015fli tak\u0131m\u0131 kurulumlar\u0131nda daha yayg\u0131nd\u0131r; ya\u011flama sorunlar\u0131 formatlar aras\u0131nda kabaca e\u015fittir; a\u015f\u0131r\u0131 y\u00fcklenme nedenleri uygulamaya ba\u011fl\u0131d\u0131r ve formattan ba\u011f\u0131ms\u0131zd\u0131r.<\/p>\n<\/details>\n

\nS: Sonsuz di\u015fli mili, sonsuz di\u015fli \u00e7ark\u0131ndan farkl\u0131 \u015fekilde mi ar\u0131zalan\u0131r?<\/summary>\n

Bronz daha yumu\u015fak oldu\u011fu ve sertle\u015ftirilmi\u015f \u00e7elik sonsuz vidadan daha h\u0131zl\u0131 yorulma hasar\u0131 biriktirdi\u011fi i\u00e7in, sonsuz vida di\u015flisi neredeyse her zaman \u00f6nce ar\u0131zalan\u0131r. Sonsuz vida mili ar\u0131zaland\u0131\u011f\u0131nda, en yayg\u0131n ar\u0131za bi\u00e7imleri s\u00fcrt\u00fcnme (\u015fiddetli ya\u011flama kayb\u0131) ve y\u00fczey yorulmas\u0131yla olu\u015fan pul pul d\u00f6k\u00fclmedir (binlerce saat boyunca \u00e7ok a\u011f\u0131r s\u00fcrekli \u00e7al\u0131\u015fma). Sonsuz vida mili di\u015f k\u0131r\u0131lmas\u0131, yabanc\u0131 bir cismin di\u015fli aras\u0131na s\u0131k\u0131\u015f\u0131p bir di\u015fi k\u0131rmas\u0131 durumu d\u0131\u015f\u0131nda nadirdir. De\u011fi\u015ftirme stratejisi: Herhangi bir bile\u015fen ar\u0131zaland\u0131\u011f\u0131nda, sonsuz vida ve sonsuz vida di\u015flisini her zaman e\u015fle\u015fen bir \u00e7ift olarak de\u011fi\u015ftirin; a\u015f\u0131nm\u0131\u015f bir sonsuz vidaya kar\u015f\u0131 yeni bir di\u015fli \u00e7al\u0131\u015ft\u0131rmak, yeni bile\u015fenin tasar\u0131m \u00f6mr\u00fcn\u00fcn \u00e7ok k\u00fc\u00e7\u00fck bir b\u00f6l\u00fcm\u00fcnde orijinal ar\u0131za modelini yeniden \u00fcretir.<\/p>\n<\/details>\n

\nS: Ar\u0131zal\u0131 bir sonsuz di\u015fli \u00e7ark\u0131 ne zaman hala tamir edilebilir?<\/summary>\n

Neredeyse hi\u00e7. Bronz, orijinal di\u015f profiline g\u00fcvenilir bir \u015fekilde kaynaklanamaz; geometrinin restore edilebildi\u011fi durumlarda bile, onar\u0131m b\u00f6lgesinin yorulma dayan\u0131m\u0131 tahmin edilemez. Neredeyse t\u00fcm durumlarda ekonomik olarak mant\u0131kl\u0131 karar, onar\u0131m de\u011fil, de\u011fi\u015ftirmedir. \u00c7ok b\u00fcy\u00fck end\u00fcstriyel tekerlekler (800 milimetreden fazla ad\u0131m \u00e7ap\u0131na sahip olanlar) bazen yeniden i\u015flenerek (a\u015f\u0131nm\u0131\u015f y\u00fczeyin tornalanmas\u0131 ve daha k\u00fc\u00e7\u00fck mod\u00fcll\u00fc bir di\u015f profilinin yeniden kesilmesi) ekonomik olabilir, ancak bu, bu ama\u00e7 i\u00e7in ekstra malzeme kal\u0131nl\u0131\u011f\u0131na sahip bir tekerlek gerektirir. Standart katalog tekerlekleri yeniden i\u015fleme i\u00e7in \u00fcretilmemi\u015ftir.<\/p>\n<\/details>\n<\/div>\n

Ar\u0131za modu te\u015fhisi, kal\u0131c\u0131 bir \u00e7\u00f6z\u00fcm ile tekrarlayan bir ar\u0131za aras\u0131ndaki fark\u0131 yarat\u0131r. Yukar\u0131da ele al\u0131nan be\u015f ar\u0131za modu, m\u00fchendislik masam\u0131za gelen neredeyse her sonsuz di\u015fli ar\u0131zas\u0131n\u0131 a\u00e7\u0131klamaktad\u0131r. Ar\u0131zal\u0131 sonsuz di\u015flinin g\u00f6rsel imzas\u0131n\u0131 okumak, neye bakman\u0131z gerekti\u011fini bildikten sonra birka\u00e7 dakika s\u00fcrer ve bir sonraki yedek par\u00e7an\u0131n ar\u0131zal\u0131 par\u00e7adan daha uzun s\u00fcre dayan\u0131p dayanmayaca\u011f\u0131n\u0131 size s\u00f6yler. Ar\u0131za imzas\u0131n\u0131 okumadan par\u00e7a de\u011fi\u015ftirmek, ayn\u0131 ar\u0131zan\u0131n benzer bir zaman diliminde tekrar meydana gelmesinin garantisidir.<\/p>\n

Kore ve Japon OEM tasar\u0131m ekiplerinin tekrarlayan sonsuz di\u015fli ar\u0131zalar\u0131n\u0131 ara\u015ft\u0131rd\u0131\u011f\u0131 durumlarda, m\u00fchendislik masam\u0131z di\u015f yan y\u00fczey foto\u011fraflar\u0131n\u0131 inceler, ar\u0131za modunu belirler ve hem yedek par\u00e7alar\u0131 hem de tekrar\u0131n\u0131 \u00f6nleyen uygulama de\u011fi\u015fikli\u011fini \u00f6nerir. Standart katalog fosfor bronz ve al\u00fcminyum bronz sonsuz di\u015fli tak\u0131mlar\u0131<\/a> Garanti taleplerinde ar\u0131za modu analizini destekleyen malzeme sertifikalar\u0131yla birlikte g\u00f6nderim \u2014 talep edin ar\u0131za modu incelemesi<\/a> Ar\u0131zal\u0131 par\u00e7alar\u0131n foto\u011fraflar\u0131n\u0131 g\u00f6nderin, ekibimiz bir Kore i\u015f g\u00fcn\u00fc i\u00e7inde yaz\u0131l\u0131 bir te\u015fhis raporu sunacakt\u0131r.<\/p>\n

\n

Ayn\u0131 s\u00fcr\u00fcc\u00fcde tekrarlayan ar\u0131za m\u0131?<\/h3>\n

Ar\u0131zalanan sonsuz di\u015fli \u00e7ark di\u015flerinin 2-3 foto\u011fraf\u0131n\u0131, k\u0131r\u0131k di\u015f y\u00fczeyinin bir foto\u011fraf\u0131n\u0131 ve \u00e7al\u0131\u015fma d\u00f6ng\u00fcs\u00fcn\u00fcn a\u00e7\u0131klamas\u0131n\u0131 g\u00f6nderin. Ar\u0131za modunu belirleyip hem yedek par\u00e7alar\u0131 hem de tekrar\u0131n\u0131 \u00f6nleyecek uygulama de\u011fi\u015fikli\u011fini \u00f6nerece\u011fiz.<\/p>\n

Ba\u015far\u0131s\u0131zl\u0131k foto\u011fraflar\u0131n\u0131 g\u00f6nderin \u2192<\/a><\/p>\n<\/div>\n

Edit\u00f6r: Cxm<\/p>","protected":false},"excerpt":{"rendered":"

Worm Gear Failure Modes \u2014 Wear, Pitting, and Tooth Breakage A field diagnostic manual. What each failure looks like through the inspection port, what it sounds like at the motor, and what caused it before you replace the worm wheel. Talk to an engineer \u2192 Quick Answer Five failure modes account for almost every worm […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[2821],"tags":[30,33],"class_list":["post-1255","post","type-post","status-publish","format-standard","hentry","category-worm-and-worm-wheel","tag-worm-gear","tag-worm-gear-worm"],"_links":{"self":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1255","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/comments?post=1255"}],"version-history":[{"count":2,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1255\/revisions"}],"predecessor-version":[{"id":1257,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/posts\/1255\/revisions\/1257"}],"wp:attachment":[{"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/media?parent=1255"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/categories?post=1255"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/worm-and-worm-wheel.com\/tr\/wp-json\/wp\/v2\/tags?post=1255"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}