製品説明
製品説明
製品説明
-K Series Helical Bevel Gearbox
Product Features
1. Input mode: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
3. Compact structure. Rigid tooth face. Carrying greater torque, high loading capacity.
4.High precision gear, ensuring the unit to operate stably, smooth transmission.
5. Low noise, long lifespan. Large overlap coefficient, abrasion resistant.
製品パラメータ
1. Technical data
| サイズ | 38 | 48 | 58 | 68 | 78 | 88 | 98 | 108 | 128 | 158 | 168 | 188 |
| 構造 | K KA KF KAF KAZ KAT KAB | |||||||||||
| Input power rating(kw) | 0.18~3 | 0.18~3 | 0.18~5.5 | 0.18~5.5 | 0.37~11 | 0.75~22 | 1.3~30 | 3~45 | 7.5~90 | 11~160 | 11~200 | 18.5~200 |
| 比率 | 5.36~ 106.38 | 5.81~ 131.87 | 6.57~ 145.15 | 7.14~4 4.79 | 7.22~ 192.18 | 7.19~ 197.27 | 8.95~ 175.47 | 8.74~ 141.93 | 8.68~ 146.07 | 12.66~ 150.03 | 17.35~ 164.44 | 17.97~ 178.37 |
| Maximum Torque(N.m) | 200 | 400 | 600 | 820 | 1550 | 2770 | 4300 | 8000 | 13000 | 18000 | 32000 | 50000 |
| 重さ | 11 | 20 | 27 | 33 | 57 | 85 | 130 | 250 | 380 | 610 | 1015 | 1700 |
2: Design option
| K series gear units are available in the following designs | |
| KAZ..Y.. | Short-flange-mounted helical-bevel gear units with hollow shaft |
| K…Y… | Foot-mounted helical-bevel gear units with CZPT shaft |
| KAT…Y… | Torque-arm-mounted helical-bevel gear units with hollow shaft |
| KAB…Y… | Foot-mounted helical-bevel gear units with hollow shaft |
| K(KF,KA,KAF,KAB,KAZ)S… | Shaft input helical-bevel gear units |
| KA…Y… | Helical-bevel gear units with hollow shaft |
| KA(K, KF ,KAF, KAB ,KAZ)R..Y… | Combinatorial helical-bevel gear units |
| KF…Y… | Flange-mounted helical-bevel gear units with CZPT shaft |
| KA(K, KF ,KAF ,KAZ)S…R… | Shaft input combinatorial helical-bevel gear units |
| KAF…Y… | Flange-mounted helical-bevel gear units with hollow shaft |
| KA(K, KF ,KAF, KAB ,KAZ)…Y… | When equipping the user’s motor or the special 1 ,the flange is required to be connected |
Materials Data Sheet
| Housing material | Grey Cast iron |
| Housing hardness | HBS163~255 |
| Gear material | 20CrMnTi alloy steel |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~48 |
| Input / Output shaft material | 40Cr alloy steel |
| Input / Output shaft hardness | HRC32~36 |
| 歯車の加工精度 | accurate grinding, 6~5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| 熱処理 | tempering, cementiting, quenching, normalizing, etc. |
| 効率 | 94%~96% (depends on the transmission stage) |
| ノイズ(最大) | 60~68dB |
| 温度上昇(最大) | 40°C |
| 温度上昇(油)(最大) | 50°C |
| Vibration | ≤20µm |
| Backlash | ≤20Arcmin |
| ベアリングのブランド | China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
| オイルシールのブランド | NAK — ZheJiang or other brands requested |
詳細写真
Our process of production
Our product line
会社概要
会社概要
Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.
よくある質問
Q1: Are you trading company or manufacturer?
A: We are factory.
Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box
Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) ハウジングの色。
c) 購入数量
d) その他の特別な要件。
Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂
| 応用: | 自動車、機械、船舶、農業機械 |
|---|---|
| 関数: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| レイアウト: | 同軸 |
| 硬度: | 硬化した歯面 |
| インストール: | 縦型 |
| ステップ: | スリーステップ |
| サンプル: | US$ 90/Piece 1個(最小注文数) | |
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| カスタマイズ: | 利用可能 |
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Worm reducer gearbox – What You Need to Know
ウォーム減速機を購入する際には、その機能と特徴を考慮することが重要です。また、価格も考慮に入れる必要があります。ここでは、さまざまな種類のウォーム減速機とその用途について見ていきます。これにより、用途に最適なユニットを選択するのに役立ちます。
特徴
ウォームギアは、エレベーターやリフトなど、高速停止が必要な機器でよく使われます。柔らかい素材でできているため衝撃を吸収し、故障の可能性を低減します。岩石破砕機などの重機にも適しています。一部のメーカーは、バックラッシュゼロで高精度減速の特殊ウォームを提供しています。ウォーム減速機には、軸方向ピッチと円周ピッチなど、さまざまな特徴があります。ウォームの軸方向ピッチは、より大きなギアの円周ピッチと一致する必要があります。ねじ山は左ねじまたは右ねじで、リード角は、ねじ山上の点がウォームの1回転中に移動する距離です。ウォームギア減速機は広く入手可能で、ギアメーカーは通常、大量の在庫を保持しています。ウォームギアは標準化されているため、取り付け寸法は一般的にメーカー間で統一されています。つまり、どれを選んでも出力軸の高さ、長さ、直径を変更する必要はありません。ウォームギア減速機は寸法の一貫性もあります。ウォームギアは非常に効率的です。高い負荷容量と低い摩擦係数を備えています。ウォームギアは精密な歯形を備えているため、速度変動が低減され、静かな動作が可能になります。
機能
Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.
アプリケーション
本市場レポートは、ウォーム減速機市場をグローバルな視点から分析しています。現在の市場動向と将来の成長見通しに関する包括的な分析に加え、競争環境と業界の主要企業に関する情報も提供しています。さらに、ウォーム減速機市場の成長に影響を与える主要な要因についても解説しています。
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.
料金
Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.
側面
ウォーム減速機ギアボックスのサイズは様々です。1つ、2つ、またはそれ以上のねじ山があります。各ねじ山にはリード角があります。高減速比は低減速比よりも歯が多く、低減速比は歯が少なくなります。これらの違いはギアリングの結果です。ウォームギア減速機ギアボックスのサイズは、特定の用途に応じて選択する必要があります。ウォームギア減速機ギアボックスはスペースを節約し、より大きなトルクを提供します。Agknx Gearboxは、標準市場から衛生市場まで、一般的な減速の課題を克服するためにさまざまなモデルを作成しました。優れたトランスミッションAgknxシリーズは、一般的な減速の課題を解決し、衛生産業のニーズを満たすように拡張するように設計されています。ウォーム減速機ギアボックスの直径は重要な考慮事項です。その直径は、研削ホイールまたはツールの直径と同じか、わずかに大きくする必要があります。これは圧力角に影響します。ウォーム減速機ギアボックスの圧力角は、その直径とリード角を含むいくつかの要因に依存します。研削砥石や工具の直径もウォームの形状に影響を与えます。ウォームギア減速機は一般的です。多くのギアメーカーは、これらの減速機を大量に在庫しています。ギアは標準化されているため、ウォームギアの取り付け寸法もメーカー間で共通しています。そのため、用途に合ったウォームギア減速機を簡単に選択できます。さらに、ウォームギア減速機は設置やメンテナンスも容易です。
ウォームギア減速機用オイル
Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.
editor by CX 2023-06-14