China Standard Worm Bevel Gears for High Precisiontruck Machinery

Deskripsyon sa Produkto

1)Raw Material Forging:
The main material of the gear is 20CrNiMo, 22CrMo, 20CrMnTi and other high-quality low-carbon alloy carburized steel with high hardenability. After carburizing and quenching, it has a hard and wear-resistant surface and a tough heart, and has a high low temperature impact toughness.

2) Machine Tools:
Full CNC precision machining equipment 161sets, experienced CNC operating machine staff, gear manufacturing precision is high, strong guarantee.
Our company is equipped with Oerlikon SKM2 gear milling machine series ,Gleason 116 numerical control bevel gear, Russian quenching press and other sophisticated domestic and foreign production equipment.

3) Inspection Equipment:
There are 32 sets of coordinate measuring instrument, Z6 gear measuring center, various hardness tester, metallographic testing microscope, electronic tensile material testing machine and other equipment.The daily output is 600 sets for helical gear and 400 sets for cylindrical gear.

4)Quality Assurance
Customized products according to customer needs, gears under different working conditions, such as poor lubricating oil, operating errors, gear fatigue can make the best performance; each step of production has a tracking number to ensure gear quality.

Mga Parameter sa Produkto

2457136(37)-BA6E
DRIVING GEAR	NUMERO SA NGIPON	18
	MODYUL	11.111
	Kwarenta	309
	DIAMETER SA GAWAS	Φ212.42
	DIREKSYON SA SPIRAL	L
	KAHUSTOHAN SA SCREW	M55X1.5-6h
	NUMERO SA SPLINE	45
GIPADALA NGA GAMIT	NUMERO SA NGIPON	27
	DIAMETER SA GAWAS	Φ296
	DIAMETER SA SULOD NGA LUNGAG	190
	KAHUSTOHAN SA SCREW	16XM16X1.5-6H
	GITUNGOD SA DISTANSYA SA LUNGAG SA TORNILYO	220
	DIREKSYON SA SPIRAL	R
TOTAL	WEIGHT	29.34kg

Profile sa Kompanya

The company has 136 employees, including 31 professional and technical management staff. It has formed an annual production capacity of 120,000 sets of master-slave cylindrical gears and 250,000 sets of spiral bevel gears (basin Angle teeth), with sales revenue of more than 230 million yuan in 2018, more than 250 million yuan in 2019, and more than 320 million yuan in 2571.

The company has more than 10 sets of domestic first-class forging equipment, more than 160 sets of advanced, efficient and precise CNC machining machine tools, 5 full-CNC automatic heat treatment production lines, and more than 40 sets of scientific and accurate material, size and precision testing equipment. Gear processing equipment is complete, the key processes using CNC machine tools, machining centers, combined machine tools, effectively ensure the internal quality of products, to meet the user’s various gear processing needs.

HangZhou Xihu (West Lake) Dis.feng Automobile Gear Co., Ltd. was registered and established on February 5, 2571, located in No.888, Xihu (West Lake) Dis. Road, HangZhou Economic Development Zone, HangZhou, HangZhou Province, covering an area of 13,000 square meters; Its predecessor is HangZhou CHINAMFG Auto Gear Co., LTD., founded on August 18, 1995, covers an area of 80,000 square meters.

With total assets of 106 million yuan, the company is a specialized auto parts manufacturing enterprise integrating production, sales and service. The main products are spiral bevel gears and cylindrical gears in the middle and rear axle of light, medium and heavy trucks.

Our main customers are F.A.W.,S.A.W.,Hande and CHINAMFG Group .In particular ,we have been supplying truck middle and rear axle gears for F.A.W. and CHINAMFG for more than 20 years. In fact ,our gears have been exported all over the world with complete vehicles.

HangZhou Xihu (West Lake) Dis.feng production department is equipped with 15 production management personnel and more than 100 production operators; The management staff is capable, strict and practical; Production line employees are not afraid of difficulties, diligent and dedicated.Annual output of spiral bevel gear 250,000 sets, cylindrical gear 100,000 sets.

Certification & Honors

Quality System

Our company has gear design, three-dimensional modeling, simulation, stress intensity analysis capabilities,production quality tracking system.

Welcome Customers

Welcome friends from all over the world to visit our factory and accept our exhibition invitation.

Power your truck , select our gear;Committed to providing the highest quality,the best parts for your truck needs.

Pagputos ug Pagpadala

standard package(carton with foamed plastic and ,three – ply board pallet.

By land to Russia ,Mongolia etc.
By Air to post samples
By Sea form HangZhou Port,China
Trade Terms: EXW ,FOB HangZhou. CFR.CIF or customer appointed.

Mga Kanunayng Pangutana

1).Do you provide samples ?

Whether OEM or existing ,we will reward the samples fee after the bulk order ,but not pay the cost of freight.

2).How about the after-sales service ?

We have excellent after-sales service ,you can contact us or visit us anytime.

3).What about package ?

Paper cartons with three-ply board pallet.

4).How to ensure the product quanlity?

We can provide production reports including raw material ,metallographic examination and the relevant inspection data.

5).How long is your delivery time ?

Basically ,we can send our products to HangZhou sea port within 1 day.
And 5 working days for making sample. if customized,it will be took about 15 working days.

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Makahatag ka ba og mga ehemplo sa mga produkto o makinarya nga naggamit og mga worm wheel sa ilang mga sistema?

Oo, daghang mga produkto ug makinarya nga naggamit og mga worm wheel isip integral nga mga sangkap sa ilang mga sistema. Ania ang pipila ka mga pananglitan:

Mga Elevator: Ang mga worm wheel kasagarang gigamit sa mga sistema sa elevator aron makontrol ang bertikal nga paglihok sa sakyanan sa elevator. Ang taas nga gear reduction ratio sa worm wheel nagtugot sa tukma ug kontrolado nga pag-alsa ug pagpaubos sa elevator. Ang self-locking nga kabtangan sa worm wheel nagsiguro nga ang elevator magpabilin nga wala’y lihok sa matag andana, nga nagpalambo sa kaluwasan ug kalig-on.
Mga Conveyor: Ang mga conveyor, sama sa mga belt conveyor o screw conveyor, kasagarang naggamit og mga worm wheel aron mapalihok ang paglihok sa conveyor belt o screw. Ang gear reduction nga gihatag sa worm wheel nagtugot sa kontrolado ug dungan nga pagdumala sa materyal sa mga industriya sama sa paggama, pagmina, ug logistik.
Mga Aplikasyon sa Sakyanan: Ang mga worm wheel gigamit sa nagkalain-laing aplikasyon sa awto. Pananglitan, ang mga power steering system naggamit og mga worm wheel aron mabag-o ang rotational motion sa manibela ngadto sa linear motion nga gikinahanglan alang sa pagmaneho sa sakyanan. Dugang pa, ang ubang mga mekanismo sa pag-adjust sa lingkoranan sa awto ug mga convertible roof system naggamit og mga worm wheel alang sa tukmang pagposisyon ug pagkontrol.
Mga Gamit sa Makina: Ang mga worm wheel makita sa mga makina sama sa mga milling machine, lathe, ug grinders. Kasagaran kini gigamit sa mga feed mechanism aron makontrol ang paglihok sa workpiece o cutting tool nga adunay taas nga katukma ug katukma. Ang taas nga gear reduction ratio sa worm wheel nagtugot sa maayong pag-adjust sa feed rate ug nagsiguro sa lig-on ug kontrolado nga mga operasyon sa machining.
Robotika: Ang mga worm wheel gigamit sa nagkalain-laing robotic system para sa tukmang pagkontrol sa paglihok. Makita kini sa mga robotic arm, gripper, ug mga lutahan, nga nagtugot sa tukmang pagposisyon ug paglihok. Ang self-locking properties sa worm wheel nagsiguro nga ang robot magpabilin sa iyang posisyon bisan dili aktibo nga gipadagan, nga naghatag og kalig-on ug kaluwasan sa mga aplikasyon sa robotic.
Mga Sistema sa Pagposisyon: Ang mga sistema sa pagposisyon sa tukma nga paagi, sama sa linear stages o rotary stages, naggamit ug mga worm wheel aron makab-ot ang tukma ug masubli nga paglihok. Kini nga mga sistema kasagarang gigamit sa paggama sa semiconductor, optics, microscopy, ug uban pang mga industriya diin ang tukma nga pagposisyon hinungdanon. Ang mga worm wheel naghatag sa gikinahanglan nga pagkunhod sa gear ug tukma nga kontrol nga gikinahanglan alang sa tukma nga mga aplikasyon sa pagposisyon.
Mga Operator sa Ganghaan: Ang mga worm wheel gigamit sa mga sistema sa operator sa gate aron makontrol ang pag-abli ug pagsira sa mga gate, sama sa residential o commercial gate automation. Ang gear reduction nga gihatag sa worm wheel nagtugot sa kontrolado ug hapsay nga operasyon sa gate, nga nagsiguro sa seguridad ug kasayon.
Mga Pang-industriya nga Pangsagol: Ang mga worm wheel gigamit sa mga industrial mixer ug agitator aron makontrol ang rotational speed ug torque nga gigamit sa mga mixing blades. Ang gear reduction ratio sa worm wheel nagtugot sa tukmang pagkontrol sa proseso sa pagsagol, nga nagsiguro sa episyente ug makanunayon nga pagsagol sa lain-laing mga substansiya sa mga industriya sama sa pagproseso sa kemikal ug produksiyon sa pagkaon.

Kini nga mga pananglitan nagpakita sa halapad nga mga aplikasyon diin ang mga worm wheel gigamit aron makahatag og tukma nga pagkontrol sa paglihok, pagdumala sa torque, ug kasaligan nga performance. Ang ilang pagka-flexible ug abilidad sa pagkontrol sa katulin, torque, ug direksyon naghimo kanila nga bililhon nga mga sangkap sa lainlaing mga produkto ug makinarya.

What maintenance practices are recommended for worm wheels to ensure optimal functionality?

Maintaining worm wheels is crucial for ensuring their optimal functionality and longevity. Here are some recommended maintenance practices for worm wheels:

Regular Inspection: Perform regular visual inspections of the worm wheels to check for any signs of wear, damage, or abnormal operating conditions. Look for indications such as pitting, chipping, excessive tooth wear, or misalignment. Early detection of issues allows for timely intervention and prevents further damage.
Cleaning: Keep the worm wheels clean from dirt, dust, and debris that may accumulate on the gear surfaces. Use a soft brush or compressed air to remove any contaminants that could potentially affect the gear’s performance or lead to premature wear. Avoid using harsh cleaning agents that may damage the gear material or lubrication.
Lubrication: Ensure proper lubrication of the worm wheels according to the manufacturer’s recommendations. Lubrication reduces friction, minimizes wear, and helps dissipate heat. Follow the specified lubrication intervals and use the appropriate lubricant type and viscosity for the specific application. Monitor the lubricant level regularly and replenish or replace it as needed.
Alignment and Adjustments: Check the alignment of the worm wheel with the worm gear to ensure proper meshing and load distribution. Misalignment can result in increased wear, reduced efficiency, and potential damage. If misalignment is detected, consult the manufacturer’s guidelines for proper alignment procedures and make necessary adjustments.
Torque Monitoring: Periodically monitor the torque levels in the system to ensure they are within the recommended range. Excessive torque can lead to increased wear and potential gear failure. Use appropriate torque monitoring devices or methods to measure and verify that the torque values are within the specified limits.
Temperature Monitoring: Keep an eye on the operating temperature of the worm wheels. Excessive heat can indicate issues such as inadequate lubrication, overloading, or misalignment. Monitor the temperature using appropriate temperature measurement devices and take corrective actions if abnormal temperatures are observed.
Replacement of Worn Parts: If any components of the worm wheel assembly, such as the gear or bearings, show significant wear or damage that cannot be rectified through maintenance, consider replacing those worn parts. Using worn components can compromise the performance and reliability of the worm wheel system.
Training and Documentation: Ensure that maintenance personnel are properly trained on the specific maintenance requirements and procedures for worm wheels. Maintain accurate documentation of maintenance activities, including inspection records, lubrication schedules, and any repairs or replacements performed. This documentation helps track the maintenance history and assists in identifying any recurring issues or trends.

By following these maintenance practices, worm wheels can be kept in optimal condition, ensuring their functionality, reliability, and longevity. Regular inspections, proper cleaning, lubrication, alignment, torque and temperature monitoring, timely replacement of worn parts, and well-documented maintenance activities are essential for the effective maintenance of worm wheels.

How does the design of worm wheels impact their performance in different environments?

The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:

Profile sa Ngipin: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
Pagpili sa Materyal: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
Pagkontrol sa Kasaba ug Pag-uyog: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.

By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.

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editor by Dream 2024-10-24