Deskripsyon sa Produkto
S Series Helical Worm Geared Motor/Gearbox/gear motor/gear units with 380V
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Technical data
| Ngalan sa Produkto | S Series Helical Worm Geared Motor/Gearbox/gear motor/gear units with 380V |
| Gahom | 0.12KW~30KW |
| Nominal output torque | 9~ 8425N · m |
| Output speed | 0.1 ~ 374r/min |
| Gear material | 20CrMnTi alloy steel |
| Gear Processing | Grinding finish by HOFLER Grinding Machines |
| Noise Test | Below 65dB |
| Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
| Brand of oil seal | NAK or other brand |
| Temp. rise (MAX) | 40ºC |
| Temp. rise (Oil)(MAX | 50ºC |
| Vibration | ≤20µm |
| Housing hardness | HBS190-240 |
| Surface hardness of gears | HRC58°~62 ° |
| Gear core hardness | HRC33~40 |
| Machining precision of gears | 5 Grade |
| Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
| Heat treatment | Carburizing, Quenching etc |
| Kaepektibo | 95%~96% (depends on the transmission stage) |
| Bearing output mode | Parallel output |
| Installation type and output mode | Bottom seated type flange type installation, solid,hollow shaft output. |
| Input mode | Direct motor, shaft input and connecting flange input |
| Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
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Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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| Aplikasyon: | Motor, Makinarya, Makinarya sa Agrikultura |
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| Tumong: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Vertical Output |
| Pag-customize: | Anaa |
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| Shipping Cost: Estimated freight per unit. | about shipping cost and estimated delivery time. |
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| Payment Method: |
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| Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Mahimo ka ba makahatag og mga panabut bahin sa kahinungdanon sa hustong pag-instalar ug pag-align sa mga worm wheel?
Proper installation and alignment of worm wheels are crucial for ensuring optimal performance, longevity, and efficiency of the gearing system. Here’s a detailed explanation of their importance:
- Pag-apod-apod sa Karga: Ang hustong pag-instalar ug pag-align makatabang sa pagkab-ot sa hustong meshing ug contact pattern tali sa worm ug sa worm wheel. Kini makasiguro nga ang karga parehas nga naapod-apod sa mga ngipon, nga makapakunhod sa localized stress concentrations. Ang dili hustong pag-align o pag-instalar mahimong mosangpot sa dili patas nga pag-apod-apod sa karga, nga hinungdan sa sayo nga pagkaguba, pagkabali sa ngipon, ug pagkunhod sa kinabuhi sa gear.
- Nakunhuran nga Friction ug Wear: Ang hustong pag-align sa worm wheel importante aron maminusan ang sliding friction tali sa worm ug sa worm wheel. Ang dili hustong pag-align mahimong moresulta sa dugang nga friction, nga mosangpot sa mas taas nga pagkawala sa enerhiya, pagmugna og kainit, ug mas paspas nga pagkaguba sa mga nawong sa gear. Ang hustong pag-instalar ug pag-align makatabang sa pagpakunhod sa friction ug pagkaguba, nga makapauswag sa kahusayan ug kalig-on sa sistema sa worm wheel.
- Reaksiyon ug Kaepektibo: Ang backlash nagtumong sa gintang tali sa mga ngipon sa ulod ug sa ligid sa ulod. Ang hustong pag-instalar ug paglinya makatabang sa pagminus sa backlash, nga makasiguro sa hugot ug tukma nga pag-mesh tali sa mga ngipon sa gear. Ang sobra nga backlash mahimong mosangpot sa pagkunhod sa kahusayan, pagkunhod sa katukma sa posisyon, ug pagtaas sa vibration o kasaba. Pinaagi sa pagkab-ot sa hustong paglinya, ang backlash makontrol sulod sa madawat nga mga limitasyon, nga ma-optimize ang kahusayan ug performance sa sistema sa ligid sa ulod.
- Kalig-on ug Kasaba: Ang hustong pag-instalar ug pag-align makatampo sa kalig-on ug hapsay nga operasyon sa sistema sa worm wheel. Ang dili pag-align mahimong hinungdan sa mga pag-vibrate, kasaba, ug dili gusto nga mga oscillations atol sa operasyon. Ang hustong pag-align makapakunhod niini nga mga isyu, nga nagpasiugda sa lig-on ug hilom nga operasyon. Kini labi ka importante sa mga aplikasyon diin ang pagkunhod sa kasaba, katukma, ug hapsay nga paglihok hinungdanon, sama sa robotics, machine tools, o motion control systems.
- Mekanikal nga Integridad: Ang hustong pag-instalar ug pag-align makatabang sa pagmintinar sa kinatibuk-ang mekanikal nga integridad sa sistema sa worm wheel. Ang dili hustong pag-align o pag-instalar mahimong moresulta sa sobra nga pwersa, stress, o deflection sulod sa mga component, nga mosangpot sa mga kapakyasan sa istruktura o pagkunhod sa performance sa sistema. Pinaagi sa pagsiguro sa hustong pag-align, ang mekanikal nga integridad sa sistema mapreserbar, nga makasiguro sa kasaligan ug luwas nga operasyon.
- Pagganap sa Sistema: Ang kinatibuk-ang performance sa worm wheel system direktang naimpluwensyahan sa hustong pag-instalar ug paglinya. Ang hustong paglinya nagsiguro sa tukmang transmission sa motion, tukmang positioning, ug kasaligang torque transfer. Makatabang kini sa pagkab-ot sa gitinguha nga speed ratios, torque ratios, ug positional accuracy nga gikinahanglan para sa espesipikong aplikasyon. Ang hustong pag-instalar ug paglinya makatampo sa kinatibuk-ang efficiency, reliability, ug performance sa worm wheel system.
Sa laktod nga pagkasulti, ang hustong pag-instalar ug pag-align sa mga worm wheel importante kaayo para makab-ot ang labing maayong performance, kalig-on, ug efficiency sa gearing system. Makatabang kini sa pag-apod-apod sa load nga parehas, pagpakunhod sa friction ug wear, pagminus sa backlash, pagpalambo sa kalig-on ug hapsay nga operasyon, pagpreserbar sa mekanikal nga integridad, ug pagsiguro sa gitinguha nga performance sa sistema. Ang pagsunod sa girekomenda nga mga pamaagi sa pag-instalar ug mga alignment tolerances importante kaayo aron mapadako ang mga benepisyo ug kapabilidad sa mga worm wheel system.
In what industries or applications are worm wheels commonly utilized?
Worm wheels, in conjunction with worm gears, find wide applications across various industries that require precise motion control, high torque, and compact design. Here’s a detailed explanation of the industries and applications where worm wheels are commonly utilized:
1. Automotive Industry: Worm wheels are used in automotive applications, such as power steering systems. They provide the necessary gear reduction to convert the rotational motion from the steering wheel into the appropriate steering force, enabling smooth and responsive steering control.
2. Industrial Machinery: Worm wheels are widely employed in various industrial machinery applications, including machine tools, conveyors, packaging machines, and material handling equipment. They provide reliable and efficient power transmission, enabling precise control of speed and torque in these systems.
3. Elevators: Worm wheels play a vital role in elevator systems, where they are used in the elevator drive mechanism to control the movement of the elevator car. They provide the necessary gear reduction to ensure smooth and controlled vertical motion, along with the ability to hold the car in position when the power is removed.
4. Robotics: Worm wheels are commonly utilized in robotic systems, particularly in robot joints and manipulators. They allow for precise and controlled movement, enabling robots to perform intricate tasks with accuracy and repeatability.
5. Printing Presses: Printing presses often employ worm wheels in their drive systems. The worm gear and worm wheel combination helps in achieving the required gear reduction for controlling the paper feed and maintaining consistent print quality.
6. Conveyor Systems: Worm wheels are found in conveyor systems that require controlled and synchronized movement of goods or materials. They provide the necessary torque and gear reduction to ensure smooth and efficient operation of the conveyor belts or rollers.
7. Agriculture and Farming: Worm wheels are utilized in various agricultural machinery, such as tractor attachments, harvesting equipment, and irrigation systems. They facilitate the transmission of power and control the rotational motion required for specific farming operations.
8. Renewable Energy: Worm wheels are used in renewable energy applications, including wind turbines and solar tracking systems. They help in achieving the required gear reduction to optimize power generation and ensure efficient tracking of the sun or wind direction.
9. Food Processing: Worm wheels are employed in food processing equipment, such as mixers, grinders, and dough kneaders. They provide the necessary gear reduction and enable precise control of rotational speed for efficient food preparation and processing.
10. Medical Equipment: Worm wheels find applications in medical equipment, such as surgical robots, imaging devices, and patient positioning systems. They contribute to precise and controlled movements, enabling accurate medical procedures and patient care.
These are just a few examples of the industries and applications where worm wheels are commonly utilized. Their ability to provide high gear reduction, compact design, and reliable power transmission makes them suitable for a wide range of mechanical systems that require precise motion control and high torque output.
How does the design of worm wheels impact their performance in different environments?
The design of worm wheels plays a significant role in determining their performance in different environments. Here’s a detailed explanation of how the design of worm wheels impacts their performance:
- Profile sa Ngipin: The tooth profile of a worm wheel can significantly affect its performance. Different tooth profiles, such as involute, cycloidal, or modified profiles, offer varying characteristics in terms of contact area, load distribution, and efficiency. The selection of the appropriate tooth profile depends on factors such as the application requirements, load capacity, and desired efficiency. For example, in applications where high load capacity is crucial, a modified tooth profile may be preferred to enhance the gear’s strength and durability.
- Pagpili sa Materyal: The choice of material for worm wheels is crucial for their performance in different environments. Worm wheels can be made from various materials, including steel, bronze, brass, or specialized alloys. Each material offers different properties such as strength, wear resistance, corrosion resistance, and self-lubrication. The selection of the appropriate material depends on factors such as the operating conditions, anticipated loads, and environmental factors. For example, in applications where corrosion resistance is essential, a stainless steel or corrosion-resistant alloy may be chosen to ensure long-term performance in harsh environments.
- Lubrication and Sealing: Proper lubrication and sealing are vital for the performance of worm wheels, especially in challenging environments. The design of worm wheels should consider factors such as lubrication requirements, sealing mechanisms, and the ability to prevent contamination ingress. Lubrication ensures smooth operation, reduces friction, and minimizes wear between the worm gear and the worm wheel. Effective sealing prevents the entry of contaminants such as dust, dirt, or moisture, which can adversely affect the gear’s performance and lifespan. The design should incorporate appropriate lubrication and sealing provisions based on the specific environmental conditions.
- Heat Dissipation: In environments where high temperatures are present, the design of worm wheels should consider heat dissipation mechanisms. Excessive heat can lead to premature wear, reduced efficiency, and potential damage to the gear system. The design may include features such as cooling fins, heat sinks, or ventilation channels to facilitate heat dissipation and maintain optimal operating temperatures. Proper heat dissipation design ensures the longevity and reliability of worm wheels in high-temperature environments.
- Pagkontrol sa Kasaba ug Pag-uyog: The design of worm wheels can incorporate features to control noise and vibration, which are particularly important in certain environments. Modifications to the tooth profile, manufacturing tolerances, or the addition of damping elements can help reduce noise and vibration generation. In noise-sensitive environments or applications where excessive vibration can affect precision or stability, the design should prioritize noise and vibration control measures to ensure smooth and quiet operation.
- Environmental Factors: The design of worm wheels should consider specific environmental factors that can impact their performance. These factors may include temperature extremes, humidity, corrosive substances, abrasive particles, or even exposure to outdoor elements. The design may incorporate protective coatings, specialized materials, or enhanced sealing mechanisms to mitigate the effects of these environmental factors. Considering and addressing the specific environmental challenges helps ensure optimal performance and longevity of worm wheels in different environments.
By carefully considering the design aspects mentioned above, worm wheels can be tailored to perform reliably and efficiently in different environments. The design choices made for tooth profile, material selection, lubrication, heat dissipation, noise and vibration control, and addressing environmental factors are essential for optimizing the performance and durability of worm wheels in their intended applications.
editor by Dream 2024-05-08