China RV Aluminium Gear Reducer Worm Gearbox with Size 025-090 worm gearbox design

Opis stavke

 

Opis rješenja

Principal Supplies:
1)housing:aluminium alloy ADC12(dimension 571-090) die cast iron HT200(measurement one hundred ten-a hundred and fifty)
2)Worm:20Cr, ZI Involute profile carbonize&quencher warmth treatment method make equipment floor hardness up to 56-sixty two HRC Soon after precision grinding, carburization layer’s thickness amongst .3-.5mm.
three)Worm Wheel:wearable stannum alloy CuSn10-one

Detaljne slike

Combination Possibilities:
Enter:with input shaft, With square flange,With IEC normal input flange
Output:with torque arm, output flange, one output shaft, double output shaft, plastic protect
Pužni reduktori su dostupni sa različitim mješavinama: NMRV+NMRV, NMRV+NRV, NMRV+Laptop, NMRV+UDL, NMRV+MOTORS

Rastavljeni prikaz:

Parametri proizvoda

Previous Model	Novi model	Omjer	Udaljenost od centra	Moć	Ulazni dijametar	Izlazni dijametar	Izlazni obrtni moment	Tjelesna težina
RV571		7.5~100	25mm	0,06 kW ~ 0,12 kW	Φ9	Φ11	21 Nm	0,7 kg
RV030	RW030	7.5~100	30mm	0,06 kW ~ 0,25 kW	Φ9(Φ11)	Φ14	45 Nm	jedan,2 kg
RV040	RW040	sedam,5 ~ sto	40mm	0,09 kW ~ 0,55 kW	Φ9(Φ11,Φ14)	Φ18(Φ19)	84 Nm	dva,3 kg
RV050	RW050	sedam,5~100	50mm	0,12 kW ~ 1,5 kW	Φ11(Φ14,Φ19)	Φ25(Φ24)	160 Nm	3,5 kg
RV063	RW063	7.5~100	63 mm	0,18 kW ~ 2,2 kW	Φ14(Φ19,Φ24)	Φ25(Φ28)	230 Nm	six.2kgs
RV075	RW075	sedam,5 ~ sto	75mm	0,25 kW ~ 4,0 kW	Φ14(Φ19,Φ24,Φ28)	Φ28(Φ35)	410 Nm	devet,0 kg
RV090	RW090	sedam,5 ~ sto	90mm	0,37 kW ~ 4,0 kW	Φ19(Φ24,Φ28)	Φ35(Φ38)	725 Nm	trinaest,0 kg
RV110	RW110	7,5 ~ stotinu	110 mm	0,55 kW ~ 7,5 kW	Φ19(Φ24,Φ28,Φ38)	Φ42	1050 Nm	35,0 kg
RV130	RW130	7,5 ~ stotinu	130 mm	0,75 kW ~ 7,5 kW	Φ24(Φ28,Φ38)	Φ45	1550 Nm	četrdeset osam,0 kg
RV150	RW150	sedam,5 ~ sto	150 mm	2,2 kW ~ 15 kW	Φ28(Φ38,Φ42)	Φ50		84,0 kg

GMRV Definiši dimenziju:

GMRV	A	B	C	C1	D(H8)	E(h8)	F	G	G1	H	H1	Ja	M	S	O	P	P	R	S	T	Bloodstone	β	b	t	V
030	osamdeset	devedeset sedam	54	četrdeset četiri	četrnaest	55	32	56	šezdeset tri	šezdeset pet	29	pedeset pet	40	57	trideset	sedamdeset pet	četrdeset četiri	6. pet	21	five.five	M6*10(n=4)	0°	pet	16.3	27
040	100	121.5	70	šezdeset	osamnaest (19)	60	43	71	sedamdeset osam	75	36.5	70	pedeset	71.5	40	87	55	6.5	26	šest, pet	M6*10(n=4)	45°	6	dvadeset.8 (21.8)	35
050	sto dvadeset	sto četrdeset četiri	osamdeset	70	dvadeset pet (24)	70	49	85	devedeset dva	85	43. pet	osamdeset	60	84	50	100	64	osam i po	trideset	sedam	M8*dvanaest(n=4)	45°	osam	28.3(27.3)	40
063	sto četrdeset četiri	174	sto	85	25(28)	osamdeset	67	103	112	devedeset pet	fifty three	95	sedamdeset i dva	102	63	110	osamdeset	8. pet	36	osam	M8*dvanaest(n=8)	45°	8	28.3(31.3)	50
075	172	205	sto dvadeset	devedeset	28(35)	devedeset pet	sedamdeset i dva	112	120	sto petnaest	57	112. pet	86	119	sedamdeset pet	a hundred and forty	93	11	40	10	M8*četrnaest(n=8)	45°	eight(ten)	31.3(38.3)	šezdeset
090	206	238	sto četrdeset	100	35(38)	sto deset	sedamdeset četiri	130	sto četrdeset	sto trideset	šezdeset sedam	129. pet	103	sto trideset pet	devedeset	sto šezdeset	102	trinaest	četrdeset pet	jedanaest	M10*sixteen(n=8)	45°	10	38.3(41.3)	70
sto deset	255	295	170	sto petnaest	42	130	–	sto četrdeset četiri	155	165	74	sto šezdeset	127.5	167. pet	sto deset	200	125	14	50	četrnaest	M10*osamnaest(n=8)	45°	dvanaest	forty five.3	85
sto trideset	293	335	200	120	četrdeset pet	180	–	155	sto sedamdeset	215	osamdeset jedan	179	146.five	187.5	130	250	sto četrdeset	šesnaest	šezdeset	15	M12*20(n=8)	45°	14	četrdeset osam,8	sto
sto pedeset	340	četiri stotine	240	145	pedeset	sto osamdeset	–	185	dvjesto	215	96	210	sto sedamdeset	230	150	250	180	18	seventy two.5	18	M12*22(n=8)	45°	14	fifty three.8	120

Profil kompanije

O CZPT Transmisiji:
We are a professional reducer maker found in HangZhou, ZHangZhoug province.
Our top goods is  full selection of RV571-one hundred fifty worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Personal computer models, UDL Variators and AC Motors, G3 helical equipment motor.
Items are broadly employed for applications such as: foodstuffs, ceramics, packing, chemical compounds, pharmacy, plastics, paper-producing, design machinery, metallurgic mine, environmental safety engineering, and all types of computerized traces, and assembly strains.
With fast shipping, outstanding soon after-revenue support, innovative producing facility, our items market well  both at residence and overseas. We have exported our reducers to Southeast Asia, Japanese Europe and Center East and so on.Our purpose is to create and innovate on basis of large quality, and generate a good track record for reducers.

 Packing information:Plastic Baggage+Cartons+Wooden Situations , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Truthful-Turkey Win Eurasia 

Logistika

Postprodajne usluge

1.Maintenance Time and Warranty:In 1 12 months following obtaining goods.
2.Other Support: Like modeling selection guide, set up guide, and difficulty resolution information, etc.

Često postavljana pitanja

1.Q:Can you make as per customer drawing?
   A: Of course, we offer you personalized provider for clients appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
   A: 30% deposit before manufacturing,harmony T/T before shipping.
three.Q:Are you a trading organization or manufacturer?
   A:We are a manufacurer with advanced products and experienced personnel.
4.Q:What is actually your generation ability?
   A: 8000-9000 KOM/Mjesečno
five.Q:Free of charge sample is accessible or not?
   A:Indeed, we can provide free of charge sample if customer concur to pay for the courier expense
šest. P: Imate li ikakav certifikat?
   A:Indeed, we have CE certificate and SGS certification report.

Get in touch with info:
Gospođa Lingel Pan
For any concerns just truly feel free ton contact me. Numerous many thanks for your kind consideration to our company!

SAD $10-200 / Komad |

1 komad (Minimalna narudžba)

###

Primjena:	Motori, Mašine, Pomorski strojevi, Poljoprivredne mašine, Industrija
Funkcija:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Raspored:	Pravi ugao
Tvrdoća:	Očvrsnuta površina zuba
Instalacija:	Horizontalni tip
Korak:	Dvostruki korak

###

Uzorci:	US$ 10/Piece 1 komad (minimalna narudžba) | Zatraži uzorak

###

Prilagođavanje:	Dostupno | Prilagođeni zahtjev

###

Stari model	Novi model	Omjer	Udaljenost od centra	Moć	Ulazni dijametar	Izlazni dijametar	Izlazni obrtni moment	Težina
RV025		7.5~100	25mm	0,06 kW ~ 0,12 kW	Φ9	Φ11	21 Nm	0,7 kg
RV030	RW030	7.5~100	30mm	0,06 kW ~ 0,25 kW	Φ9(Φ11)	Φ14	45 Nm	1,2 kg
RV040	RW040	7.5~100	40mm	0,09 kW ~ 0,55 kW	Φ9(Φ11,Φ14)	Φ18(Φ19)	84 Nm	2,3 kg
RV050	RW050	7.5~100	50mm	0,12 kW ~ 1,5 kW	Φ11(Φ14,Φ19)	Φ25(Φ24)	160 Nm	3,5 kg
RV063	RW063	7.5~100	63 mm	0,18 kW ~ 2,2 kW	Φ14(Φ19,Φ24)	Φ25(Φ28)	230 Nm	6,2 kg
RV075	RW075	7.5~100	75mm	0,25 kW ~ 4,0 kW	Φ14(Φ19,Φ24,Φ28)	Φ28(Φ35)	410 Nm	9,0 kg
RV090	RW090	7.5~100	90mm	0,37 kW ~ 4,0 kW	Φ19(Φ24,Φ28)	Φ35(Φ38)	725 Nm	13,0 kg
RV110	RW110	7.5~100	110 mm	0,55 kW ~ 7,5 kW	Φ19(Φ24,Φ28,Φ38)	Φ42	1050 Nm	35,0 kg
RV130	RW130	7.5~100	130 mm	0,75 kW ~ 7,5 kW	Φ24(Φ28,Φ38)	Φ45	1550 Nm	48,0 kg
RV150	RW150	7.5~100	150 mm	2,2 kW ~ 15 kW	Φ28(Φ38,Φ42)	Φ50		84,0 kg

###

GMRV	A	B	C	C1	D(H8)	E(h8)	F	G	G1	H	H1	Ja	M	S	O	P	P	R	S	T	Bloodstone	β	b	t	V
030	80	97	54	44	14	55	32	56	63	65	29	55	40	57	30	75	44	6.5	21	5.5	M6*10(n=4)	0°	5	16.3	27
040	100	121.5	70	60	18(19)	60	43	71	78	75	36.5	70	50	71.5	40	87	55	6.5	26	6.5	M6*10(n=4)	45°	6	20.8(21.8)	35
050	120	144	80	70	25(24)	70	49	85	92	85	43.5	80	60	84	50	100	64	8.5	30	7	M8*12(n=4)	45°	8	28.3(27.3)	40
063	144	174	100	85	25(28)	80	67	103	112	95	53	95	72	102	63	110	80	8.5	36	8	M8*12(n=8)	45°	8	28.3(31.3)	50
075	172	205	120	90	28(35)	95	72	112	120	115	57	112.5	86	119	75	140	93	11	40	10	M8*14(n=8)	45°	8(10)	31.3(38.3)	60
090	206	238	140	100	35(38)	110	74	130	140	130	67	129.5	103	135	90	160	102	13	45	11	M10*16(n=8)	45°	10	38.3(41.3)	70
110	255	295	170	115	42	130	–	144	155	165	74	160	127.5	167.5	110	200	125	14	50	14	M10*18(n=8)	45°	12	45.3	85
130	293	335	200	120	45	180	–	155	170	215	81	179	146.5	187.5	130	250	140	16	60	15	M12*20(n=8)	45°	14	48.8	100
150	340	400	240	145	50	180	–	185	200	215	96	210	170	230	150	250	180	18	72.5	18	M12*22(n=8)	45°	14	53.8	120

SAD $10-200 / Komad |

1 komad (Minimalna narudžba)

###

Primjena:	Motori, Mašine, Pomorski strojevi, Poljoprivredne mašine, Industrija
Funkcija:	Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Raspored:	Pravi ugao
Tvrdoća:	Očvrsnuta površina zuba
Instalacija:	Horizontalni tip
Korak:	Dvostruki korak

###

Uzorci:	US$ 10/Piece 1 komad (minimalna narudžba) | Zatraži uzorak

###

Prilagođavanje:	Dostupno | Prilagođeni zahtjev

###

Stari model	Novi model	Omjer	Udaljenost od centra	Moć	Ulazni dijametar	Izlazni dijametar	Izlazni obrtni moment	Težina
RV025		7.5~100	25mm	0,06 kW ~ 0,12 kW	Φ9	Φ11	21 Nm	0,7 kg
RV030	RW030	7.5~100	30mm	0,06 kW ~ 0,25 kW	Φ9(Φ11)	Φ14	45 Nm	1,2 kg
RV040	RW040	7.5~100	40mm	0,09 kW ~ 0,55 kW	Φ9(Φ11,Φ14)	Φ18(Φ19)	84 Nm	2,3 kg
RV050	RW050	7.5~100	50mm	0,12 kW ~ 1,5 kW	Φ11(Φ14,Φ19)	Φ25(Φ24)	160 Nm	3,5 kg
RV063	RW063	7.5~100	63 mm	0,18 kW ~ 2,2 kW	Φ14(Φ19,Φ24)	Φ25(Φ28)	230 Nm	6,2 kg
RV075	RW075	7.5~100	75mm	0,25 kW ~ 4,0 kW	Φ14(Φ19,Φ24,Φ28)	Φ28(Φ35)	410 Nm	9,0 kg
RV090	RW090	7.5~100	90mm	0,37 kW ~ 4,0 kW	Φ19(Φ24,Φ28)	Φ35(Φ38)	725 Nm	13,0 kg
RV110	RW110	7.5~100	110 mm	0,55 kW ~ 7,5 kW	Φ19(Φ24,Φ28,Φ38)	Φ42	1050 Nm	35,0 kg
RV130	RW130	7.5~100	130 mm	0,75 kW ~ 7,5 kW	Φ24(Φ28,Φ38)	Φ45	1550 Nm	48,0 kg
RV150	RW150	7.5~100	150 mm	2,2 kW ~ 15 kW	Φ28(Φ38,Φ42)	Φ50		84,0 kg

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GMRV	A	B	C	C1	D(H8)	E(h8)	F	G	G1	H	H1	Ja	M	S	O	P	P	R	S	T	Bloodstone	β	b	t	V
030	80	97	54	44	14	55	32	56	63	65	29	55	40	57	30	75	44	6.5	21	5.5	M6*10(n=4)	0°	5	16.3	27
040	100	121.5	70	60	18(19)	60	43	71	78	75	36.5	70	50	71.5	40	87	55	6.5	26	6.5	M6*10(n=4)	45°	6	20.8(21.8)	35
050	120	144	80	70	25(24)	70	49	85	92	85	43.5	80	60	84	50	100	64	8.5	30	7	M8*12(n=4)	45°	8	28.3(27.3)	40
063	144	174	100	85	25(28)	80	67	103	112	95	53	95	72	102	63	110	80	8.5	36	8	M8*12(n=8)	45°	8	28.3(31.3)	50
075	172	205	120	90	28(35)	95	72	112	120	115	57	112.5	86	119	75	140	93	11	40	10	M8*14(n=8)	45°	8(10)	31.3(38.3)	60
090	206	238	140	100	35(38)	110	74	130	140	130	67	129.5	103	135	90	160	102	13	45	11	M10*16(n=8)	45°	10	38.3(41.3)	70
110	255	295	170	115	42	130	–	144	155	165	74	160	127.5	167.5	110	200	125	14	50	14	M10*18(n=8)	45°	12	45.3	85
130	293	335	200	120	45	180	–	155	170	215	81	179	146.5	187.5	130	250	140	16	60	15	M12*20(n=8)	45°	14	48.8	100
150	340	400	240	145	50	180	–	185	200	215	96	210	170	230	150	250	180	18	72.5	18	M12*22(n=8)	45°	14	53.8	120

What is a worm gear reducer?

A worm gear reducer is a mechanical device that uses a worm gear and a worm to reduce the speed of a rotating shaft. The gear reducer can increase the output torque of the engine according to the gear ratio. This type of gear reducer is characterized by its flexibility and compact size. It also increases the strength and efficiency of the drive.

Reduktor pužnog zupčanika sa šupljim vratilom

The hollow shaft worm gear reducer is an additional output shaft connecting various motors and other gearboxes. They can be installed horizontally or vertically. Depending on size and scale, they can be used with gearboxes from 4GN to 5GX.
Worm gear reducers are usually used in combination with helical gear reducers. The latter is mounted on the input side of the worm gear reducer and is a great way to reduce the speed of high output motors. The gear reducer has high efficiency, low speed operation, low noise, low vibration and low energy consumption.
Worm gear reducers are made of hard steel or non-ferrous metals, increasing their efficiency. However, gears are not indestructible, and failure to keep running can cause the gear oil to rust or emulsify. This is due to moisture condensation that occurs during the operation and shutdown of the reducer. The assembly process and quality of the bearing are important factors to prevent condensation.
Hollow shaft worm gear reducers can be used in a variety of applications. They are commonly used in machine tools, variable speed drives and automotive applications. However, they are not suitable for continuous operation. If you plan to use a hollow shaft worm gear reducer, be sure to choose the correct one according to your requirements.

Pužni zupčanik s dvostrukim grlom

Worm gear reducers use a worm gear as the input gear. An electric motor or sprocket drives the worm, which is supported by anti-friction roller bearings. Worm gears are prone to wear due to the high friction in the gear teeth. This leads to corrosion of the confinement surfaces of the gears.
Prečnik koraka i radna dubina pužnog prijenosnika su važni. Prečnik kruga koraka je prečnik zamišljenog kruga u kojem se puž i zupčanik spajaju. Radna dubina je maksimalna količina navoja puža koja se proteže u zazor. Prečnik grla je prečnik kruga u najnižoj tački čeone površine pužnog prijenosnika.
Kada ugao trenja između puža i zupčanika premaši ugao vođenja puža, pužni zupčanik se samoblokira. Ova karakteristika je korisna za opremu za dizanje, ali može biti štetna za sisteme koji zahtijevaju osjetljivost na obrnuti hod. U ovim sistemima, sposobnost samoblokiranja zupčanika je ključno ograničenje.
Pužni prijenosnik s dvostrukim grlom osigurava najčvršću vezu između puža i zupčanika. Pužni prijenosnik mora biti pravilno ugrađen kako bi se osigurala maksimalna efikasnost. Jedan od načina ugradnje sklopa pužnog prijenosnika je kroz žlijeb za klin. Žlijeb za klin sprječava rotaciju osovine, što je ključno za prijenos obrtnog momenta. Zatim pričvrstite zupčanik na glavčinu pomoću vijka za podešavanje.
Aksijalni i obodni korak pužnog zupčanika treba da odgovara prečniku koraka većeg zupčanika. Pužni zupčanici s jednim grlom su jednostruki, a pužni zupčanici s dva grla su dvostruki. Jednostruki navoj pomiče naprijed jedan zub, dok dvostruki navoj pomiče naprijed dva zuba. Broj navoja treba da odgovara broju zupčanika koji se spajaju.

Funkcija samozaključavanja

One of the most prominent features of a worm reducer is its self-locking function, which prevents the input and output shafts from being interchanged. The self-locking function is ideal for industrial applications where large gear reduction ratios are required without enlarging the gear box.
The self-locking function of a worm reducer can be achieved by choosing the right type of worm gear. However, it should be noted that this feature is not available in all types of worm gear reducers. Worm gears are self-locking only when a specific speed ratio is reached. When the speed ratio is too small, the self-locking function will not work effectively.
Self-locking status of a worm reducer is determined by the lead, pressure, and coefficient of friction. In the early twentieth century, cars had a tendency to pull the steering toward the side with a flat tire. A worm drive reduced this tendency by reducing frictional forces and transmitting steering force to the wheel, which aids in steering and reduces wear and tear.
A self-locking worm reducer is a simple-machine with low mechanical efficiency. It is self-locking when the work at one end is greater than the work at the other. If the mechanical efficiency of a worm reducer is less than 50%, the friction will result in losses. In addition, the self-locking function is not applicable when the drive is reversed. This characteristic makes self-locking worm gears ideal for hoisting and lowering applications.
Another feature of a worm reducer is its ability to reduce axially. Worm gears can be double-lead or single-lead, and it is possible to adjust their backlash to compensate for tooth wear.

Toplota koju generišu pužni zupčanici

Pužni zupčanici generiraju znatne količine topline. Bitno je smanjiti ovu toplinu kako bi se poboljšale performanse zupčanika. Ova toplina se može ublažiti dizajniranjem puža s glatkijim površinama. Općenito, brzina kojom pužni zupčanici stupaju u zahvat trebala bi biti u rasponu od 20 do 24 rms.
Postoji mnogo pristupa za izračunavanje korisnosti pužnog prijenosnika. Međutim, nijedan drugi pristup ne koristi automatski pristup za izgradnju termalne mreže. Druge metode ili apstraktno istražuju mjenjač kao izotermni sistem ili statički grade TNM. Ovaj rad opisuje novu metodu za automatsko izračunavanje toplotnog bilansa i korisnosti pužnih prijenosnika.
Toplota koju generišu pužni zupčanici značajan je izvor gubitka snage. Pužni zupčanici se obično karakterišu velikim brzinama klizanja u kontaktima zuba, što uzrokuje visoku toplotu trenja i povećana termička naprezanja. Kao rezultat toga, neophodni su tačni proračuni kako bi se osigurao optimalan rad. Da bi se odredila efikasnost sistema mjenjača, proizvođači često koriste simulacijski program WTplus za izračunavanje gubitka toplote i efikasnosti. Proračun toplotnog bilansa postiže se sabiranjem gubitaka snage mjenjača u praznom hodu i ovisnih o opterećenju.
Pužni zupčanici zahtijevaju posebnu vrstu maziva. Koristi se sintetičko ulje koje je nemagnetično i ima nizak koeficijent trenja. Međutim, ulje je samo jedna od opcija za podmazivanje pužnih zupčanika. Kako biste produžili vijek trajanja pužnih zupčanika, trebali biste razmotriti i dodavanje prirodnog aditiva u mazivo.
Pužni zupčanici mogu imati vrlo visok omjer redukcije. Mogu postići ogromna smanjenja uz malo napora, u poređenju s konvencionalnim zupčanicima koji zahtijevaju višestruka smanjenja. Pužni zupčanici također imaju manje pokretnih dijelova i mjesta za kvar od konvencionalnih zupčanika. Jedan nedostatak pužnih zupčanika je što nisu reverzibilni, što ograničava njihovu efikasnost.

Size of worm gear reducer

Worm gear reducers can be used to decrease the speed of a rotating shaft. They are usually designed with two shafts at right angles. The worm wheel acts as both the pinion and rack. The central cross section forms the boundary between the advancing and receding sides of the worm gear.
The output gear of a worm gear reducer has a small diameter compared to the input gear. This allows for low-speed operation while producing a high-torque output. This makes worm gear reducers great for space-saving applications. They also have low initial costs.
Worm gear reducers are one of the most popular types of speed reducers. They can be small and powerful and are often used in power transmission systems. These units can be used in elevators, conveyor belts, security gates, and medical equipment. Worm gearing is often found in small and large sized machines.
Pužni zupčanici se također mogu podešavati. Pužni zupčanik s dvostrukim vođenjem ima različito vođenje na lijevoj i desnoj površini zuba. To omogućava aksijalno kretanje puža i može se podesiti kako bi se smanjio zazor. Podešavanje zazora može biti potrebno kako se puž troši. U nekim slučajevima, ovaj zazor se može podesiti podešavanjem središnjeg razmaka između pužnih zupčanika.
The size of worm gear reducer depends on its function. For example, if the worm gear is used to reduce the speed of an automobile, it should be a model that can be installed in a small car.

editor by czh 2022-11-30